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Bomar Ergonomic 320.250 DG, Operating Instructions Manual

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Bomar Ergonomic 320.250 DG Operating Instructions Manual Download Page 18

 

 

18 

Manual version: 

1.02 / Mar. 2010

Manual rev.: 

1 

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Machine docume

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Rozměrové schéma / 
Aufstellzeichnung / 
Installation diagram 

Summary of Contents for Ergonomic 320.250 DG

Page 1: ...eries Ergonomic Ergonomic 320 250 DGS Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number __________________...

Page 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 70...

Page 3: ...3...

Page 4: ...4 Manual version 1 02 Mar 2010 Manual rev 1...

Page 5: ...1 Machine installing and levelling 24 2 6 2 Machine disposal after lifetime 24 2 6 3 Kotevn plan Verankerungsplan Grounding plan 25 2 7 Electrical connection 26 2 7 1 Check the direction of the saw ba...

Page 6: ...PARTS ORDER 83 7 1 Ergonomic 320 250 DGS 84 7 2 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS 85 7 3 Ergonomic 320 250 DGS 86 7 4 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS 87 7 5 Ra...

Page 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Page 8: ...8 Manual version 1 02 Mar 2010 Manual rev 1 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Page 9: ...t before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions and the ma...

Page 10: ...ot set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from the working area of the machine when the machine is started on Do not use the compressed air for the...

Page 11: ...top TOTAL STOP button is used for emergency switching off the machine in case defect or health hazard By pressing TOTAL STOP button is interrupted the supply of the electrical power If any damages or...

Page 12: ...luted soaked clothing 2 For breathing go out in the fresh air or look for first aid treatment 3 Wash with water or use cr mes for contact with the skin 4 Flush with water for eyes and look for first a...

Page 13: ...13 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Page 14: ...14 Manual version 1 02 Mar 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Page 15: ...15 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Page 16: ...16 Manual version 1 02 Mar 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Page 17: ...2800 1420 m min Chlad c za zen K hlmiteleinrichtung Cooling equipment V kon Leistung Output Obsah n dr e Volumen vom K hlmittel Capacity 0 09 kW 20 dm3 Rozm r p su S gebanddimension Band size 2910 27...

Page 18: ...18 Manual version 1 02 Mar 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Page 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Popis Beschreibung Description...

Page 20: ...cause problems with the machine function and deteriorating condition of the isolation Take measures to prevent damage by dampness by vibrations and by shakes 2 4 2 Transport and stocking preparations...

Page 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transport schema Transport diagram...

Page 22: ...ness of the air in the extend from 30 to 95 not concentrate Altitude lower than 1000 metres Do not expose the machine to the radiation for example microwave radiation ultra violet radiation laser radi...

Page 23: ...on vice side 2 Shift the length stop till the saw band arrow 1 and set the scale to the value 0 arrow 2 3 Secure it with screw on the bottom side of the vice Drainage metal plate installing Install dr...

Page 24: ...ion All feet of the machine must touch with the floor after levelling The machine must be levelled by means of the calibrated spirit level Spirit level is put on the vice area Set the roller conveyors...

Page 25: ...25 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 6 3 Kotevn plan Verankerungsplan Grounding plan...

Page 26: ...tch two phases at the terminal strip must be switched 2 8 Filling of the cooling system Prepare the mixture of the water and the cooling liquid Keep the concentration specified by manufacturer Shift a...

Page 27: ...er you have installed and tightened the saw band 2 10 1 Saw band size 2910 27 25 0 90 mm 2 10 2 Selection of the saw band tooth system The manufacturers provide the saw bands with constant and variabl...

Page 28: ...S 10 14 S 8 12 S 8 12 S 6 10 S 6 10 S 8 14 S 8 12 S 6 10 S 6 10 S 5 8 S 5 8 S 10 6 10 S 6 10 S 5 8 S 5 8 S 5 8 S 12 6 10 S 5 8 S 5 8 S 4 6 K 4 6 K 15 5 8 S 5 8 S 4 6 K 4 6 K 4 6 K 20 4 6 K 4 6 K 4 6...

Page 29: ...29 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Page 30: ...30 Manual version 1 02 Mar 2010 Manual rev 1 Ovl d n stroje Bedienung der Maschine Machine control...

Page 31: ...ram 3 2 Control elements 3 2 1 Ergonomic 320 250 DGS without frequency converter 1 Switch of the cutting speed Select the cutting speed during cutting 40 or 80 m min 1 2 TOTAL STOP button In case of e...

Page 32: ...250 DGS with frequency converter 1 Switch of the cutting speed Select the cutting speed during cutting 20 120 m min 1 2 TOTAL STOP button In case of emergency the machine is stated to the order ATTENT...

Page 33: ...ing 10 Close the governing valve of the frame sinking and lift the saw frame to the top position after cutting 11 Remove the cut Now you can repeat whole progress 3 3 2 Setting of the material length...

Page 34: ...speed by frequency converter in range 20 120 m min 1 3 3 4 Angular cut setting The cut angle can be varied from 45 to 60 The angles 45 0 45 and 60 is set by means of the fixed stop Picture Description...

Page 35: ...ne in case that you do not have the license to handle with it 3 4 2 Insertion Insert material to the vice and ensure that the material cannot move in the vice or fall from the vice after the clamping...

Page 36: ...dle to secure it from moving Before welding always switch the machine off at the main switch The magnetic fields which often occur during welding may damage the controls Square material bundle Attenti...

Page 37: ...37 dr ba stroje Wartung Machine service 4 Machine service...

Page 38: ...38 Manual version 1 02 Mar 2010 Manual rev 1 dr ba stroje Wartung Machine service...

Page 39: ...top position by control valve 2 Dismantle yellow protective cover of the saw band The cover is clamped with two screws 3 Dismantle back covering sheet metal of the saw frame The covering sheet metal...

Page 40: ...de cubes and inner side of the arm thoroughly of all traces of chips and dirt Keep in mind the teeth direction when installing the saw band 2 Insert new saw band in the guide cubes Make sure the saw b...

Page 41: ...tch the saw bands according to the selected saw band and the band saw Keep the recommendation of your manufacturer 4 3 1 Saw band stretching 1 The saw band must not fall from the wheels after setting...

Page 42: ...djustment 4 4 1 Saw band petting The saw band run is set with screw in the stretching cube on the saw frame Optimal distance has been determined at 1mm Turn by screw to the right the saw band approxim...

Page 43: ...oosen both tightening screws of the guide cubes and push it carefully to the band Make sure the saw band is not bent otherwise this cube will push on the band and damage it 2 Fasten both tightening sc...

Page 44: ...the screw 3 Fasten the nut again and check the angle setting with the protractor according to procedure above angle 0 angle 45 Angle 60 4 4 6 Adjusting the limit switch of the saw band stretching Afte...

Page 45: ...stop point is wrongly adjusted the cutting table can be deeply cut or the material will not be cut completely 1 Move the saw frame to the upper position 2 Release the nut of the adjusting screw and a...

Page 46: ...aily visually too low after concentration check refill with water or emulsion Concentration daily refractometer densimeter too high too low refill water refill base emulsion Smell daily by sense of sm...

Page 47: ...stability deteriorates sticky residue develops 4 5 3 Chips disposal Chips resulting from cutting operations must be disposed of in accordance with the relevant regulations Let the chips drip excess fl...

Page 48: ...rtan EP 320 Mobil Mobilgear 627 Mobilgear SHC 220 Mobilgear 630 Mobilgear 632 MV PG 220 Paramo PP 7 Paramo CLP 220 Paramo CLP 320 Shell Shell Omala 100 Shell Omala 220 Shell Tivela S 220 Shell Omala 3...

Page 49: ...43 4 and viscosity grade ISO VG 46 in hydraulic aggregates Comparative table of the hydraulic oils Manufacturer Type Manufacturer Type Agip Oso 46 Ina Hidraol 46 HD Aral Vitam GF 46 Kl ber Lamora HLP...

Page 50: ...avoid impurities penetration to the hydraulic system and troubles in hydraulic system 4 6 6 Adjustment of a throttle valve 1 Switch off the machine by its main switch Let the sawing head down at the...

Page 51: ...Worn pieces replacement 4 8 1 Hard metal guides replacement If the hard metal guides cannot be adjusted they have to be replaced 1 Remove the hosepipe leading to the cooling agent and dismantle saw b...

Page 52: ...d or if the rollers are obviously worn the rollers should be replaced Attention Guiding rollers must be replaced together on both guide cubes 1 Remove the hosepipe leading to the cooling agent and dis...

Page 53: ...s may not press too much on the band but they must spin freely 6 Install the cube on the gib Install the saw band and adjust guiding cubes 4 8 3 Round brush replacement If the chip removing brush is s...

Page 54: ...and pull off the washer 3 Screw on the auxiliary screw to the shaft of the stretching wheel 4 Put on the three leg puller on the stretching wheel and pull off it from the shaft 5 If the lower bearing...

Page 55: ...ean the shaft and oil it Install the new stretching wheel on the shaft 9 Install the distance ring on the shaft and push it to the lower bearing 10 Install second bearing on the shaft and push it to t...

Page 56: ...ervice 4 8 5 Driving wheel replacement 1 Dismantle the saw band 2 Screw of the fastening screw of the driving wheel and pull off the washer 3 Screw on the auxiliary screw to the driving shaft 4 Instal...

Page 57: ...the feather are in good order clean them oil them and install them on the driving shaft 7 Install the washer and screw on the driving wheel 8 Install the saw band 4 8 6 Cooling pump replacement Only a...

Page 58: ...s on the cooling pump flange and pull out the pump from the metal sheet holder 3 Remove the cover of the pump terminal switchboard Disconnect 4 terminal connectors of the input cables Cables are ident...

Page 59: ...59 Z vady Troubleshooting 5 Z vady Troubleshooting...

Page 60: ...60 Manual version 1 02 Mar 2010 Manual rev 1 Z vady Troubleshooting...

Page 61: ...s not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Servicing and adjustment Set angle does not match the cut...

Page 62: ...oke is not possible turn Metal clamps between valve and panel Clamps must be removed and put on the shaft O Ring about 10x2 mm Metal clams are in body of valve Valve must be cleared or changed 7 Saw b...

Page 63: ...e of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contactor of engine 4 The indicato...

Page 64: ...64 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 65: ...65 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Page 66: ...66 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 67: ...67 Sch mata Schemas Schematics 6 1 Elektrick sch mata Elektroschemas Wiring diagrams bez frekv m ni e ohne Frequenzumrichter without frequency convertor 3 400 V 50 Hz TN C S...

Page 68: ...68 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 69: ...69 Sch mata Schemas Schematics...

Page 70: ...006 Kontakt rozp adapt Schaltkontakt Expand adapt contact ZB5AZ102 SB1 1 91 060 015 Hlavice rud Kopf rot Red jugulum ZB5AA4 SB2 1 91 061 006 Kontakt rozp adapt Schaltkontakt Expand adapt contact ZB5A...

Page 71: ...71 Sch mata Schemas Schematics 6 2 Elektrick schema Elektroschema Wiring diagrams Erg 320 250 G F DG F DGS F 3 400 V TN C S...

Page 72: ...72 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 73: ...73 Sch mata Schemas Schematics...

Page 74: ...74 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics 6 3 Elektrick schema Elektroschema Wiring diagrams Erg 320 250 G F DG F DGS F 3 400V TN C...

Page 75: ...75 Sch mata Schemas Schematics...

Page 76: ...76 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 77: ...77 Sch mata Schemas Schematics...

Page 78: ...78 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics 6 4 Elektrick schema Elektroschema Wiring diagrams Erg 320 250 G F DG F DGS F 3 230 V...

Page 79: ...79 Sch mata Schemas Schematics...

Page 80: ...80 Manual version 1 02 Mar 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 81: ...81 Sch mata Schemas Schematics...

Page 82: ...Schematics 6 5 Hydraulick sch ma Hydraulisches Sch ma Hydraulic diagram Poz N zev polo ky ks Pos Bezeichnung Menge Pos Item Pcs 1 251 056 Hydraulick v lec Hydraulischer Zylinder Hydraulic cylinder 1 2...

Page 83: ...p practix Ergonomic 320 250 DGS v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B Ergonomic 320 250 DGS Serien Nr z B 125 und Baujahr z B...

Page 84: ...84 Manual version 1 02 Mar 2010 Manual rev 1 7 1 Ergonomic 320 250 DGS...

Page 85: ...85 7 2 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS...

Page 86: ...86 Manual version 1 02 Mar 2010 Manual rev 1 7 3 Ergonomic 320 250 DGS...

Page 87: ...87 7 4 Kusovn k St ckliste Piece list Ergonomic 320 250 DGS...

Page 88: ...88 Manual version 1 02 Mar 2010 Manual rev 1 7 5 Rameno S gerahmen Saw arm...

Page 89: ...89 7 6 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Page 90: ...90 Manual version 1 02 Mar 2010 Manual rev 1 7 7 Rameno S gerahmen Saw arm...

Page 91: ...91 7 8 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Page 92: ...92 Manual version 1 02 Mar 2010 Manual rev 1 7 9 Nap n n Spannung Tensioning...

Page 93: ...93 7 10 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Page 94: ...94 Manual version 1 02 Mar 2010 Manual rev 1 7 11 Veden p su S gebandf hrung Belt guide...

Page 95: ...95 7 12 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Page 96: ...96 Manual version 1 02 Mar 2010 Manual rev 1 7 13 Vod c kostka F hrungsklotz Guiding cube 1...

Page 97: ...97 7 14 Vod c kostka F hrungsklotz Guiding cube 2...

Page 98: ...98 Manual version 1 02 Mar 2010 Manual rev 1 7 15 Konzola oto n Drehkonsole Turnable consol...

Page 99: ...99 7 16 Kusovn k St ckliste Piece list Konzola oto n Drehkonsole Turnable consol...

Page 100: ...100 Manual version 1 02 Mar 2010 Manual rev 1 7 17 Sv r k Schraubstock Vice...

Page 101: ...101 7 18 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Page 102: ...102 Manual version 1 02 Mar 2010 Manual rev 1 7 19 V lec zvedac Hebezylinder Liftink cylinder...

Page 103: ...103 7 20 Kusovn k St ckliste Piece list V lec zvedac Hebezylinder Liftink cylinder...

Page 104: ...104 Manual version 1 02 Mar 2010 Manual rev 1 7 21 Podstavec Untersatz Base...

Page 105: ...105 7 22 Kusovn k St ckliste Piece list Podstavec Untersatz Base...

Page 106: ...106 Manual version 1 02 Mar 2010 Manual rev 1 7 23 Ovl dac panel Bedienpult Control panel...

Page 107: ...107 7 24 Kusovn k St ckliste Piece list Ovl dac panel Bedienpult Control panel...

Page 108: ...108 Manual version 1 02 Mar 2010 Manual rev 1 7 25 Chlazen K hlung Cooling...

Page 109: ...109 7 26 Kusovn k St ckliste Piece list Chlazen K hlung Cooling...

Page 110: ...110 Manual version 1 02 Mar 2010 Manual rev 1 7 27 St l Tisch Table...

Page 111: ...111 7 28 Kusovn k St ckliste Piece list St l Tisch Table...

Page 112: ...112 Manual version 1 02 Mar 2010 Manual rev 1 7 29 Doraz Anschlag Stop piece...

Page 113: ...113 7 30 Kusovn k St ckliste Piece list St l Anschlag Stop piece...

Page 114: ...114 Manual version 1 02 Mar 2010 Manual rev 1 7 31 Kart B rste Brush...

Page 115: ...115 7 32 Pru ina Feder Spring...

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