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Bomag BPR 70/70 D, Operating And Maintenance Instructions Manual

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Bomag BPR 70/70 D Operating And Maintenance Instructions Manual Download Page 59

6.4  Reversing protection

1.

CAUTION!
Danger of injury caused by the crushing

of body parts!

–

When reversing, steer the machine from

the side using the steering handle.

Operate the reversing protection.

ð

The travel lever is switched from backward travel to for-

ward travel.

The machine moves forward away from the operator.

Fig.  49

Operation – Reversing protection

 

BPR 70/70 D

 

59

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Summary of Contents for BPR 70/70 D

Page 1: ...plate Operating Instruction Maintenance Instruction Original Operating Instructions S N 101 695 33 1001 01 2019 008 204 61 EN www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause canc...

Page 4: ...lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24 3 4 3 Safety regulations and environmental protection regulatio...

Page 5: ...p fuel 49 5 5 Checking the hydraulic oil level 50 5 6 Checking the rubber buffers 51 6 Operation 53 6 1 Folding down the steering rod 54 6 2 Starting the engine 55 6 3 Operation 57 6 4 Reversing prote...

Page 6: ...2 years every 500 operating hours 92 8 10 1 Changing hydraulic oil and hydraulic oil filter 92 8 11 As required 95 8 11 1 Cleaning the machine 95 8 11 2 Cleaning the cooling fins and the cooling air i...

Page 7: ...1 Introduction Introduction BPR 70 70 D 7 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 8: ...he notes on safety to be followed can be found in chapter Operation Chapter 6 Operation on page 53 Before every start up carry out all required visual inspections and function tests Chapter 5 Checks p...

Page 9: ...you can also order the spare parts catalogue against the serial number of your machine The above notes do not constitute an extension of the warranty and liability conditions specified in the general...

Page 10: ...rmany 1 2 B DEC 0270 Fig 1 Machine type plate example EMISSION CONTROL INFORMATION MOTORENFABRIK HATZ KG D 94099 RUHSTORF GMBH CO Model S N Power Displ Eng Fam Emission Control System Power Category U...

Page 11: ...2 Technical data Technical data BPR 70 70 D 11 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 12: ...imensions in millimetres Dimensions in inch Weights Operating weight CECE W 556 1226 kg lbs Operating weight CECE W1 579 1277 kg lbs Operating weight CECE W2 595 1312 kg lbs Basic weight 570 1257 kg l...

Page 13: ...manufacturer Hatz Type 1D81 Cooling Air Number of cylinders 1 Rated power ISO 3046 9 3 12 5 kW hp Rated speed 2700 min 1 Drive system mechanical Exciter system Frequency 66 3960 Hz vpm Centrifugal for...

Page 14: ...00 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 109 dB A determined acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total...

Page 15: ...3 Concerning your safety Concerning your safety BPR 70 70 D 15 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 16: ...fic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these accordingly This also applies for local regu...

Page 17: ...sposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment is required to be provided by the...

Page 18: ...mpaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Intended use also includes compliance with the...

Page 19: ...ing tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifting and lashing points specified in these i...

Page 20: ...lified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of construction equipment and the machine in questi...

Page 21: ...ence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must therefore only be performed by trained spe...

Page 22: ...rom the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the machine is working under but at least once...

Page 23: ...position information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitation and monitoring of exposure personal prot...

Page 24: ...nt pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spilled diesel fuel with an oil binding agent EN...

Page 25: ...l protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bind spilled oil with an oil binding age...

Page 26: ...fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil Wear your personal protective equipment pr...

Page 27: ...ion WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and open fire is prohibited Do not lay any to...

Page 28: ...nsport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifting tackle with sufficient load bearing capa...

Page 29: ...If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control ele...

Page 30: ...sing the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments...

Page 31: ...higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away fro...

Page 32: ...raulic oil must be collected and disposed of in an environ mentally friendly way Always collect and dispose of hydraulic oils separately Do not start the engine after draining off the hydraulic oil On...

Page 33: ...ry Do not wear jewellery watch bracelets etc when working on the battery The connection cables of the battery must not touch or rub against machine parts 3 9 5 Cleaning work Do not perform cleaning wo...

Page 34: ...nt components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine you should cover the fuel tank with insula...

Page 35: ...Operating Mass Year of Construction Serial No Patent Protection 56154 Boppard GERMANY Made in Germany before taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en...

Page 36: ...tion sticker Wear ear defenders Information sticker Lashing point Information sticker Lifting point Fig 9 Fig 10 Fig 11 Fig 12 Concerning your safety Signage BPR 70 70 D 36 G o t o D i s c o u n t E q...

Page 37: ...ller opening for hydraulic oil Operation sticker Travel lever Operation sticker Throttle lever Fig 13 B DEC 0214 Hydraulic Oil Fig 14 Fig 15 Fig 16 Concerning your safety Signage BPR 70 70 D 37 G o t...

Page 38: ...ana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualmente 250 h DIESEL B DEC 0287 Fig 18 Made by Designation Type Nominal Power Operating Mas...

Page 39: ...4 Indicators and control elements Indicators and control elements BPR 70 70 D 39 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 40: ...hrottle lever Position STOP Engine off Position MIN Idle speed position Position I Medium load position Position II Full load position B 692 0227 Fig 20 B 692 0214 Fig 21 STOP I II B 692 0226 Fig 22 I...

Page 41: ...her against spring pressure the engine starts Turn the ignition key back to position I when the engine starts The starter switch is designed with a re start lock The ignition key must first be turned...

Page 42: ...ZER display The ECONOMIZER displays the compaction status of the layer to be compacted Description of display possibilities Chapter 6 6 ECONOMIZER on page 61 Optional equipment B 692 0218 Fig 26 B 692...

Page 43: ...nance NOTICE Danger of engine damage Opening the decompression lever while the engine is running leads to engine damage Never use the decompression lever for stop ping the engine 4 2 3 Crank handle St...

Page 44: ...Indicators and control elements Engine BPR 70 70 D 44 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 45: ...5 Checks prior to start up Checks prior to start up BPR 70 70 D 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 46: ...when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rotating parts Before starting work on the machine make sure that the engin...

Page 47: ...Check fuel tank and fuel lines for condition and leaks 3 Check the bolted connections are tight and secure 4 Check the machine for contamination and damage Checks prior to start up Visual inspections...

Page 48: ...ff with a lint free clean cloth and reinsert it to the end stop 3 Pull the dipstick out again The oil level must be between the MIN and MAX marks 4 NOTICE Danger of engine damage Do not fill in too mu...

Page 49: ...otective gloves 1 Clean the area around the filling port 2 Remove the cap and check the filling level visually 3 If necessary fill in fuel through a funnel with screen filter 4 Close the cap If the fu...

Page 50: ...Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Check the oil level in the inspection glass Normal level approx 1 2 height of inspection glass Minimum level approx 1 3 hei...

Page 51: ...hine in secured condition on page 60 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rubber buffers immediately B SYM 1073 Fig 39 B 692...

Page 52: ...Checks prior to start up Checking the rubber buffers BPR 70 70 D 52 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 53: ...6 Operation Operation BPR 70 70 D 53 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 54: ...down the steering rod The steering rod can swing freely 2 Adjust the steering rod with the height adjustment 1 to the required height Fig 41 Operation Folding down the steering rod BPR 70 70 D 54 G o...

Page 55: ...when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Protective equipment n Working clothes n Hearing protection n...

Page 56: ...to cool down to ambient temperature If the engine has not started after these attempts determine the cause Turn the ignition key through position II to position III The starter cranks the engine The w...

Page 57: ...Only operate the machine in position I II or MIN Set the throttle lever to position I or II 2 Always shift the throttle lever to position MIN for short work breaks This prevents premature wear of the...

Page 58: ...Move and hold the travel lever in the opposite direction until the machine vibrates on the spot The machine stops and vibrates on the spot 1 Park the machine in secured condition Chapter 6 5 Parking t...

Page 59: ...rom the side using the steering handle Operate the reversing protection The travel lever is switched from backward travel to for ward travel The machine moves forward away from the operator Fig 49 Ope...

Page 60: ...the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to position Stop The engine is shut down The warning buzzer sounds 5 Turn the ignition key...

Page 61: ...ays reached Due to fluctuations in the measuring value the dis play value can vary by one digit up down during a pass The average display value during the last pass is decisive The warning display a n...

Page 62: ...Operation ECONOMIZER BPR 70 70 D 62 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 63: ...7 Loading transporting the machine Loading transporting the machine BPR 70 70 D 63 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 64: ...ontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on p...

Page 65: ...load application Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Pull at least two suitable lashing belts crosswise across the marked lashing point...

Page 66: ...Loading transporting the machine Lashing the machine to the transport vehicle BPR 70 70 D 66 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 67: ...8 Maintenance Maintenance BPR 70 70 D 67 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 68: ...h hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be accidentally started during maintenance wo...

Page 69: ...ing the protection hood 8 2 1 1 Opening the protection hood Protective equipment n Working clothes n Protective gloves 1 Remove the rear screws 2 on both sides of the machine 2 Put the screws 2 and th...

Page 70: ...el system The fuel shut off valve automatically interrupts the engine s fuel supply if the oil pressure is too low This makes it necessary to bleed the fuel system in the following situations n After...

Page 71: ...n bleeding 3 Check the fuel level top up if necessary 4 Press the ventilation lever for approx 15 seconds against the spring The engine is ready for starting If the engine does not start after bleedin...

Page 72: ...ine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change intervals Annually or every 250 operating...

Page 73: ...not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent depositing in the injection system 8 3 3 Oil...

Page 74: ...e viscosity index must be at least 150 observe information of manufacturer Maintenance Fuels and lubricants BPR 70 70 D 74 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 75: ...8 3 2 Fuel on page 72 Exciter shaft housing SAE 10W 40 Specification Chapter 8 3 3 Oil for exciter shaft housing on page 73 Components may get damaged Do not use low ash engine oils for the exciter sh...

Page 76: ...cking adjusting the valve clearance on page 84 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachments 5 Retighten the bolted connections on t...

Page 77: ...el filter 88 8 9 5 Replacing the air filter 89 8 9 6 Changing the oil in the exciter housing 90 Every 2 years every 500 operating hours 8 10 1 Changing hydraulic oil and hydraulic oil filter 92 As req...

Page 78: ...ilter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 5 Parking the machine in...

Page 79: ...d down inside the element until it is free of dust 8 Examine the air filter with a torch for cracks and holes 9 Replace the air filter if it is damaged 10 Slide the air filter 2 carefully into the fil...

Page 80: ...the machine in secured condition on page 60 2 Place the transparent container under the drain plug 3 Loosen the drain plug and collect escaping fluid 4 Drain the fuel off until there is no water left...

Page 81: ...safely Chapter 6 5 Parking the machine in secured condition on page 60 2 Remove the bracket 1 of the battery 3 Remove the battery 2 and the vibration damping mats 3 4 Check the condition of the vibrat...

Page 82: ...llow the engine to cool down 3 Unscrew the V belt guard 1 4 Unscrew the guard 1 5 Unscrew the V belt pulley 1 6 Replace the V belt 3 7 If necessary reassemble the spacers 2 that may have been removed...

Page 83: ...asten the V belt guard 1 8 9 1 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate CAUTION Danger of injury caused by uncontrolled machine movement Always...

Page 84: ...orrect n Check the engine speed n Check the V belt n If necessary contact our customer service 8 9 2 Checking adjusting the valve clearance NOTICE Danger of engine damage We recommend to have this wor...

Page 85: ...haust valve EX is fully open 2 Check the valve clearance on the intake valve IN with a feeler gauge 1 adjust if necessary 3 Crank the engine further until the intake valve is fully open 4 Check the va...

Page 86: ...cover for leaks 8 9 3 Changing engine oil and oil filter element NOTICE Danger of engine damage Change the oil only with the engine at oper ating temperature Use only oil of the permitted specificatio...

Page 87: ...lug and collect any oil running out 5 Clean the drain plug and screw it in tightening torque 20 Nm 15 ft lbf 6 Clean the area around the cover 7 Unscrew the cover and change the oil filter element 8 C...

Page 88: ...ine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Use a suitable vessel to collect running out fuel 3 Drain the fuel 4 Clean the area around the fuel filter 5...

Page 89: ...achine in secured condition on page 60 2 Allow the engine to cool down 3 Remove the cap 1 4 Pull out the air filter 5 Clean the cover 6 NOTICE Danger of engine damage Prevent dirt from getting into th...

Page 90: ...n Chapter 6 5 Parking the machine in secured condition on page 60 3 Clean the area around the bleeding screw 1 and filling drain plug 2 4 Tilt the machine slightly towards the oil drain side and secur...

Page 91: ...rew 1 and filling drain plug 2 and install with low strength sealing agent e g spare parts number 009 700 16 11 Dispose of oil in an environmentally friendly way 2 1 B 692 0197 Fig 93 Maintenance Annu...

Page 92: ...ine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Clean the area around the hydraulic oil tank 3 Unscrew the plug 1 4 Take out the breather filter 3 5 Replace...

Page 93: ...necting flange 12 Assemble the connecting flange 1 with the new seal ring 2 to the hydraulic oil tank tightening torque 13 Nm 9 6 ft lbs NOTICE Risk of damage Use only hydraulic oil of the permitted s...

Page 94: ...connecting piece with the hydraulic lines 16 Check the connections on the hydraulic oil tank and the con necting flange for leaks 17 Dispose of hydraulic oil in an environmentally friendly way Fig 99...

Page 95: ...s How dirty the cooling fins and cooling air intake openings are depends very much on the daily operating conditions clean daily if necessary Protective equipment n Working clothes n Protective gloves...

Page 96: ...ow the engine to cool down 3 Unscrew the V belt guard 1 4 Check condition and tension of V belt Compression measurement 10 30 mm 0 4 1 2 in 5 The V belt cannot be re tightened Replace the V belt if it...

Page 97: ...tom edge of filling drain bore 7 Clean bleeding screw and filling drain plug and screw them in with a low strength sealing agent e g spare parts number 009 700 16 8 11 5 Measures prior to extended shu...

Page 98: ...rge the battery immediately after an open circuit voltage of 12 25 V or less is reached Do not perform boost charging The open circuit voltage of the battery occurs approx 10 hours after the last char...

Page 99: ...6 Check the oil levels 7 Clean the machine thoroughly Maintenance As required BPR 70 70 D 99 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 100: ...Maintenance As required BPR 70 70 D 100 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 101: ...9 Troubleshooting Troubleshooting BPR 70 70 D 101 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 102: ...fore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contac...

Page 103: ...s Avoid operation in closed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equip...

Page 104: ...ably into place 4 Open the cover 5 Remove the crank handle from the bracket and insert it 6 Stand in the correct position parallel to the machine 7 Grip the crank handle with both hands as shown 8 Tur...

Page 105: ...t the crank handle 11 If the engine does not start during the first attempt repeat the starting process Always open the decompression lever when repeating the starting procedure NOTICE Danger of engin...

Page 106: ...e of the starter battery using the first jump lead 4 Next connect the second jump lead to the minus pole of the energizing external battery and then to the minus pole of the starter battery 5 Start th...

Page 107: ...se fuses with higher ampere ratings and do not bridge fuses Pos Amperage Designation 1 25 A Main fuse 5 A Economizer fuse optional equipment Fig 114 Troubleshooting Fuse assignment BPR 70 70 D 107 G o...

Page 108: ...y at low temperatures Fuel filter clogged by paraffin separation Change the fuel filter use winter fuel Engine oil with wrong SAE viscosity class Changing the engine oil Insufficiently charged battery...

Page 109: ...the oil from the exciter housing Engine looses power and speed black exhaust smoke Air filter dirty Clean the air filter replace if necessary Incorrect valve clearance Check the valve clearance adjust...

Page 110: ...nsor Cable breakage Inform our service department The displayed measuring values are not plausible The acceleration sensor is not fastened correctly Shut down the engine and check the fas tening screw...

Page 111: ...10 Disposal Disposal BPR 70 70 D 111 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 112: ...tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 Protective equipment n Working clothes n Safety shoes n Protective gloves n...

Page 113: ...11 List of special tools List of special tools BPR 70 70 D 113 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 114: ...Sirometer Measuring instrument for speed and frequency BOMAG 059 710 02 Fig List of special tools BPR 70 70 D 114 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 115: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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