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Bollhoff RIVNUT B 4090, Manual

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Bollhoff RIVNUT B 4090 Manual Download Page 12

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Based on the dimensions of the rivet, check that the following parts are present: mandrel

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,

anvil

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, see diagram above.

• Remove the mandrel
• Refit the new mandrel

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by taking care to align the back side groove with the screwing driver

(see in figure 4).

CAREFULL:

grease (Multipurpose grease) has to be applyed between fork

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and mandrel

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.

• Reposition the nose

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• Retighten the nose

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to 15 Nm.

• Screw the new anvil

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inside the nose and lock it after adjusting the correct position thanks

to the nut.

THE BATTERY HAS TO BE DISCONNECTED WHEN REPLACING THE TOOLING.
MANDREL (1) MOVES DURING USE. AVOID CONTACT AND PAY THE UTMOST ATTENTION.

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OK

Mandrel

Nose

Fork

Anvil

Figure 4 - Mandrel alignement

A

C

D

E

B

Figure 3 - Fork and nose for studs & force

>18 kN

(M8 & M10)

21,5 mm

Force: 10 Nm

<

>

1

2

Ref. 23616600213

Call Cardinal Components to Order or for a Quote  

800-236-3200   -   [email protected]   -   www.rivetnutusa.com

Summary of Contents for RIVNUT B 4090

Page 1: ... tool B4090 05 16 ENG Visa Mastercard Discover AMEX Accepted Fax 262 252 5033 ISO 9001 CERTIFIED 800 236 3200 sales rivet nut com Call Cardinal Components to Order or for a Quote 800 236 3200 sales rivetnutusa com www rivetnutusa com ...

Page 2: ...ic handling E lectro hydraulic technology Well balanced Power reliability in a reasonable weight S oft coverings for comfortable handling and for tool protection LC D screen Load adjustment Setting parameters menu Battery level information Unscrewing button New quick tooling replacement No tool needed Uses the existing mandrel anvil Visa Mastercard Discover AMEX Accepted Fax 262 252 5033 ISO 9001 ...

Page 3: ... your wish R IVNUT B 4090 Cordless battery tool for RIVNUT nut studs Tool Tooling Battery Total weight 2 20 0 07 0 33 2 60 kg Tool Tooling Pneumatic S etting force range kN RIVNUT capacity S etting stroke max Cadency RIVNUT min Weight Tool Tooling Battery kg 3 22 Steel M3 M10 Stainless steel M3 M8 7 mm 24 2 49 Main characteristics Above 18 kN M10 steel M8 Stainless steel please use fork adaptator ...

Page 4: ...oling Connection to the battery Switching on the device Adjustment of the setting force Options and accessories 3 USE 16 19 Procedure for use Unscrew button Programming menu Maintenance submenu Programming menu 4 MAINTENANCE 20 22 Daily weekly maintenance Occasional maintenance Oil level check 5 SPARE PARTS LIST Spare parts 23 24 25 26 27 6 TROUBLESHOOTING 7 WARNINGLIST 8 WARRANTY Table of content...

Page 5: ...battery to rain snow or damp environments In order to reduce the risk of damage to the cable and the plug disconnect the battery charger unplugging the plug Never pull the cable The use of non recommended accessories or accessories that are not sold by the manufacturer can cause fires electric shock and personal injury Make sure the battery charger cable is in a position where it cannot be stepped...

Page 6: ...s even a momentary lapse of concentration can cause serious personal injuries Wear suitable clothing Do not wear loose clothes or jewels Long hair must be tied back Keep hair clothes and gloves away from moving parts Loose clothes jewels or long hair may get caught in moving parts Do not lean Keep a correct posture and correct balance at all times A correct posture and good balance give you a bett...

Page 7: ...The device has been designed to be used with the material recommended and supplied by the manufacturer The customer must train operators on the use and precautions for use concerning this device The customer is the only person responsible for possible modifications to the device of maintenance which does not comply with the instructions contained in this manual or performed using other materials T...

Page 8: ...e This setting principle is particularly well suited to workpieces with variable thickness plastic parts various layers and provides consistent setting quality Advantages I Optimised setting into panels with thickness variations I Possibility to set the same Rivet Nut more than once I Permits quality control force indicator I Extended mandrel life I Can also sett different types of Rivet Nut with ...

Page 9: ...s Vibration 20 Noise emission Sound pressure level LpA 71 1 dB A Sound power level LwA 82 1 dB A Technical features Setting force value The recommended setting force is dependent on the combination of information coming from Rivet Nut parameters Rivet Nut parameters Maximum thickness C1 Minimum thickness C2 Setting effort range Force to obtain a good setting Force Stroke Tolerance Stroke in maximu...

Page 10: ...eries 236 167 01 000 B4090 BOF M3 M4 M5 M6 M8 M10 Nez standard Nez spécifique A L A L Contents of the case 1 device without tooling 1 user manual 1 tool kit for tooling change 1 or 2 battery ies 1 battery charger 1 oil container 320 mm Ø 28 5 mm 220 mm L 330 mm 140 mm A 62 mm 90 mm Call Cardinal Components to Order or for a Quote 800 236 3200 sales rivetnutusa com www rivetnutusa com ...

Page 11: ...ttery power supply To connect the battery to the tool Grab the tool With your other hand grab the battery so that the quick release lever is facing downwards Insert the battery into place by sliding it upwards until the quick release lever on the battery clicks It is required to use only the original battery to ensure proper operation of the device Charging the battery Store the battery charger in...

Page 12: ...ion the nose Retighten the nose to 15 Nm Screw the new anvil inside the nose and lock it after adjusting the correct position thanks to the nut THE BATTERY HAS TO BE DISCONNECTED WHEN REPLACING THE TOOLING MANDREL 1 MOVES DURING USE AVOID CONTACT AND PAY THE UTMOST ATTENTION OK Mandrel Nose Fork Anvil Figure 4 Mandrel alignement A C D E B Figure 3 Fork and nose for studs force 18 kN M8 M10 21 5 mm...

Page 13: ... 6 7 5 2 1 3 Adjusting the position of the anvil in relative to the mandrel The position of the anvil depends on the length of the Rivet Nut before setting The position of the anvil should be adjusted as shown in figure 5 After adjustment tighten the anvil locknut 2 to 10 Nm K OPEN Rivet Nut SEALED Rivet Nut Flush rod on the end of the Rivet Nut Thread root single turn rod Figure 5 Adjustment of t...

Page 14: ... Press the CENTER OK confirmation button or wait 5 seconds without pressing any button Please note that when changing the force the battery life also varies depending on the required pull a pull with less force will need less current so the battery life will be longer and vice versa Adjustment of the setting force For allowing the use of the commercial screw kit this is required To take off the fo...

Page 15: ...battery 282 590 30353 282 590 30354 Battery loader Solo EU Battery loader Solo US Battery loader Multi x4 EU 282 590 30355 Battery loader Multi X4 US Different loader 282 590 30356 282 590 30357 Continuous power supply 5m EU Continuous power supply 5m US Continuous power supply 236 166 00305 RK B4090 Support Support for the tool 282 590 30352 Call Cardinal Components to Order or for a Quote 800 23...

Page 16: ... hole then push the mandrel against it in order to activate the push pull Press the trigger and hold it until the mandrel has gone outside from the Rivet Nut thread K KEEP THE TRIGGER PRESSED FOR THE ENTIRE DURATION OF THE CYCLE IF THE TRIGGER IS RELEASED THE INSERTION IS NOT CORRECT Push pull automatic Insert Crimp Spin off automatic Unscrew button If unscrewing is difficult use the CENTER UNSCRE...

Page 17: ...ns at the same time I 3 Switch OFF time Select the time after which the tool switches off if no operation is performed or no button is pressed available options 1 5 or 10 minutes In order to switch it on again press the trigger briefly This time affects battery life Programming menu The display screen appears after start up with the definition below Battery load level Access to the menu pages Info...

Page 18: ...e way I 6 Service Service sub menu see below I EXIT For coming back to the production main page I Option 1 Identification Displays Serial number Firmware version Total number of cycles These data are important in case you require assistance All our battery tool have been tested before delivery Counter level might be includes between 1500 cycles and 5000 cycles I Option 2 Buttons Allows checking th...

Page 19: ...se one of these temperature reach 75 C as a safety rule I Option 7 Next Service Displays the number of cycles left before the next scheduled service A warning will be displayed when approaching and surpassing the service threshold The counter is defined for 250 000 cycles refer to the shart given on page 27 Reset of this counter can only be done by Böllhoff staff Maintenance service frequency is d...

Page 20: ...etween 5 000 and 10 000 cycles Oil draining and filling up Between 5 000 and 15 000 cycles Replacement of the anvil If the internal diameter is D 0 5mm Between 25 000 and 50 000 cycles INSPECTION 1 Controling the main fonctions and performances Every 250 000 cycles Replacement of the oil and draining Calibration of setting load INSPECTION 2 Full maintenance of the setting head seal parts spring Re...

Page 21: ...lso recommended to replace all the components contained in the repair case The tool will advise the user when this term is reached Capter Service Next service Note than training are proposed by BÖLLHOFF teams for giving you the required knowledges for maintaining your tool and ensuring good performances and optimized lifetime For proceeding to this deep maintenance operation please refer to the de...

Page 22: ...22 English USE ONLY HYDROLUB HM68 CONDAT OR SIMILAR OIL 8 7 Call Cardinal Components to Order or for a Quote 800 236 3200 sales rivetnutusa com www rivetnutusa com ...

Page 23: ...23 English 5 Overview 1 2 18 12 11 10 8 9 17 3 15 14 6 5 4 13 16 7 B4090 Call Cardinal Components to Order or for a Quote 800 236 3200 sales rivetnutusa com www rivetnutusa com ...

Page 24: ...3616600016 00 RK B4090 M6 HC SL 12 23616600017 00 RK B4090 TRIGGER CABLE 23616600018 00 RK B4090 SCREEN PROTECTION 8 23616600201 00 RK B4090 BALL BEARING SCREW GROUP 9 23616600202 00 RK B4090 BEARING GROUP 10 23616600203 00 RK B4090 M1 COUPLING GROUP 11 23616600204 00 RK B4090 M1 ENGINE GROUP 13 23616600205 00 RK B4090 M2 REDUCTOR GROUP 14 23616600206 00 RK B4090 M2 ENGINE GROUP 15 23616600207 00 ...

Page 25: ...ery is discharged The tool remains unuse several hours Ensure that the Push pull screwing has been done Change the condition for alowing the setting launch Adjust the position of the anvil following the instructions Excessive setting force Check the setting force value range in the catalogue of the Rivet Nut Damaged mandrel threading Replace the mandrel following the instructions Thickness incompa...

Page 26: ...Rivet Nut on the mandrel When enabled in menu Start condition this alarm warns that a rivet is not loaded Load a Rivet Nut on the mandrel 15 Error communication Internal hardware communication error between LCD CPU and M1 Drive board or M2 Drive board Contact the Assistance Service Error communication Internal hardware communication error between LCD CPU and M1 Drive board or M2 Drive board Contac...

Page 27: ...forceing or improper use and handling are excluded from the warranty The quality faults of this tool will be covered by this warranty and will be repaired or replaced at no cost Claims can only be accepted if the complete riveting tool is returned to the authorized distributors English 8 Warranty Notes Call Cardinal Components to Order or for a Quote 800 236 3200 sales rivetnutusa com www rivetnut...

Page 28: ...pan Mexico Poland Romania Russia Slovakia South Korea Spain Switzerland Thailand Turkey United Kingdom USA Apart from these 24 countries Böllhoff supports its international customers in other important industrial markets in close partnership with agents and dealers Visa Mastercard Discover AMEX Accepted Fax 262 252 5033 ISO 9001 CERTIFIED 800 236 3200 sales rivet nut com Call Cardinal Components t...

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