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How To Clear A Wire Jam On  

The BNT X Series Rebar Tiers

The three-beep audio error code on the BNT X Series Rebar Tier most likely signifies a 

wire jam in the nose of the tool. Here are the steps you can take to clear misfed wire.

1. Remove the two hex fasteners (905 & 912). A 2.5mm tool is supplied with the tier. 
Remove the arm unit cover plate (101) and set it aside (see picture 1).

2. Remove the three (3) hex fasteners (908) on the wire guide (115) and remove it 
(picture 2).
leave the wire cutters and the connecting rod (108) in place (see picture 3)

3. Clean the channel on the backside of the wire guide with a wire brush or small screw-
driver (see picture 4)

Summary of Contents for BNT-25X

Page 1: ... 2021 BNT 25X BNT 40X BNT 58X Operating Manual This tool has passed ISO9001 International Quality System Certification The charger has passed ETL Certification Please read this manual carefully before using these machines to make sure you are familiar with all safety and warning instructions DIGITAL DISPLAY SERIES ...

Page 2: ...Page 2 BNT Series Tiger Tier Callouts Please read this manual carefully before using these machines to make sure you are familiar with all safety and warning instructions Battery Charger ...

Page 3: ...tay particularly alert while working in a high area Do not operate any power tool under the influence of drugs alcohol or medication A moment of inattention may result in serious injury to you or someone near you Do not operate this tool in a hazardous area containing flammable liquid gas or powders that may ignite and cause a fire The charger unit uses standard AC power 100 240V 50 60Hz Do not re...

Page 4: ...45 lbs 4 85 lbs Tool Battery 5 5 lbs 5 8 lbs 6 2 lbs Tool Battery Wire 6 4 lbs 6 7 lbs 7 1 lbs Height 11 81 300mm 11 81 300mm 12 2 310 mm Width 4 29 109mm 4 29 109mm 4 29 109mm Length 11 06 281mm 11 69 297 mm 12 28 312mm Ties per spool 160 220 120 160 85 Wraps per tie 3 Wraps 4 Wraps Time per tie 0 6 0 8 Seconds Max tying diameter 1 25mm 1 575 40mm 2 283 58mm 3 x 4 6x 6 8x 8 Battery Li Ion 18V 4 0...

Page 5: ...F and 113 F Do not charge in extreme cold or hot environments Machine Operation and Methods Before inserting or removing the wire spool turn the main power switch to off and lock the trigger When installing the wire spool in this tool only use recommended wire that is clean and rust free Only use recommended wire spools Using non standard wire or spool could cause the tool to malfunction Press and...

Page 6: ...move the trapped wire with a pair of pliers inside the machine mouth Adjust the tie tightness There are 9 tightness levels that can be adjusted The Digital Display The left number on the LED display is the wire wraps or loops The second number is the tension Making Wire Wrap Adjustment To adjust the wire wraps hold the trigger down while turning the tool on and it will do one less loop than the de...

Page 7: ...g position to hold springs in place while making sure spring 4 stays in place Install Feed Gear B1 and E ring in sequence Install Wire Guide C on the plate Finally attach the Motor Cover with the screw Care and Maintenance Perform a daily inspection prior to using this tool Please maintain this electric tool carefully making sure that the adjustments are correct and that it has been stored properl...

Page 8: ...y fails to return to its original position 4 beeps Twisting motor fault Service Electrode wire or twisting motor has a connection or signal failure or damage to the twisting motor has occurred Service Required Service is required to repair electrode signal wiring or repair the twisting motor 7 beeps Twister assembly hook is obstructed by wire Check for obstruction by pulling back the curl guide Re...

Page 9: ... channel on Wire Guide A or visible obstructions and or remove any foreign substances Feed motor or wiring to the feed motor is damaged If spool rotates freely and Wire Guide A is clear the feed motor assembly may be damaged Service Required Repair of wiring or feed motor may be necessary 3 Binding Wire should form a circular pattern loop and should com plete a twist tie around bar s Loop is incon...

Page 10: ...s clean and free of substances and wire spool is compatible with machine contact a service representative Service Required Brake motor assembly may be damaged or require repair or replacement 5 Wire is fed and twist tie should be formed snugly around the bar s Wire loop is fed but machine fails to twist wire None Loop diameter is too small Check for wire jam or obstruction see How to Clear a Wire ...

Page 11: ...58X 3 4 5 6 7 8 9 10 11 14 3 8 1 2 5 8 3 4 7 8 1 1 1 8 1 1 4 1 3 8 1 3 4 10mm 13mm 16mm 20mm 22mm 25mm 29mm 32mm 36mm 43mm 1 1 8 6mm x x x x x 2 1 4 8mm x x x x x x 3 3 8 10mm x x x x x x x 4 1 2 13mm x x x x x x x x 5 5 8 16mm x x x x x x x x 6 3 4 20mm x x x x x x x x 7 7 8 22mm x x x x x x x 8 1 25mm x x x x x x 9 1 1 8 29mm x x x x x 10 1 1 4 32mm x x x x 11 1 3 8 36mm x x x 14 1 3 4 43mm x x ...

Page 12: ...r misfed wire 1 Remove the two hex fasteners 905 912 A 2 5mm tool is supplied with the tier Remove the arm unit cover plate 101 and set it aside see picture 1 2 Remove the three 3 hex fasteners 908 on the wire guide 115 and remove it picture 2 leave the wire cutters and the connecting rod 108 in place see picture 3 3 Clean the channel on the backside of the wire guide with a wire brush or small sc...

Page 13: ...ger while holding a screwdriver or pen in the tying position 2 Push the loops forward after pulling the trigger but before the tool twists the loops 3 You can now measure the diameter of the loops The BNT Series are hand held battery operated tools The tool is designed to be used for the fast tying of rebar or steel used in construction sites for the building trades Due to its speed convenience an...

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Page 15: ...Page 15 BNT Series Accessories Supplies ...

Page 16: ...Page 16 3450 Sabin Brown Road Wickenburg AZ 85390 800 992 3833 mail bnproducts com ...

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