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Work  station  series  for  solar  water  heating  control  system 

 

10 

 

 Fault messages 

Danger: 

Never try to repair the solar pumping station yourself! Consult a specialist in case of an 

error. 

 

The following table explains the error messages and corresponding handling indication. Most of the 

problems can be found in the list below. 

No. 

Familiar problem 

Possible reason 

Solution 

Pump  works  but  no  flow  rate 

displays. 

There  is  probably  too  much  air 

in the pipeline. 

Replenish heat medium liquid 

and exhaust the air. 

Storage reaches max. temp. 

When  storage  temperature 

drops, pump starts working. 

System  has  temp.  difference 

but pump doesn’t work. 

Solar collector reaches its max. 

temp.. 

When  collector  temperature 

drops, pump starts working. 

Auxiliary heating doesn’t work. 

Temperature sensor has broken 

circuit or short circuit. 

Check sensor connection and 

make the wiring again. 

Auxiliary  heating  still  operates 

at 23:00. 

Anti-bacteria function starts up. 

It’s normal. 

System pressure drops. 

There  is  air  leakage  in  solar 

system. 

Check 

the 

pipeline 

and 

exhaust the air. 

Pump 

works 

but 

system 

doesn’t  have  temp.  difference, 

meanwhile  auxiliary  heating 

function starts up. 

Frost  protection  function  is 

activated, 

  signal

 

blinks. 

After  collector  temperature 

rises, pump stops working. 

 

The solar work station SP116 shows error messages in the main operating menu if there is a problem 

with temperature sensor. 

Error 

message 

meaning 

Possible cause 

Error rectification 

<FF

There  is  broken  circuit 

with sensor connections. 

Sensor  wiring  interrupted,  not 

connected or short circuit. 

Check 

resistance 

value, 

replace sensor if necessary. 

<FE

There  is  a  short  circuit 

with sensor connections. 

Sensor  wiring  interrupted,  not 

connected or short circuit. 

Check 

resistance 

value, 

replace sensor if necessary. 

 

Note:

 A potentially defective sensor can be checked using an ohmmeter. To do this, the sensor 

must  be  disconnected.  Its  resistance  value  can  be  compared  with  the  figures  below,  small 

deviation is acceptable. 

PT1000 resistance value 

 

10 

20 

30 

40 

50 

60 

70 

80 

90 

100 

110 

120 

Ω 

1000  1039  1077  1116 

1155 

1194 

1232  1270  1309  1347  1385  1422  1460 

 

NTC 10K B=3950 resistance value 

 

10 

20 

30 

40 

50 

60 

70 

80 

90 

100 

110 

120 

Ω 

33620  20174  12535  8037  5301  3588  2486  1759  1270  933 

697 

529 

407 

Summary of Contents for sp116

Page 1: ......

Page 2: ...uction General information 1 Product description 2 Function description 5 Fault message 10 Part 2 Installation instruction General information 11 Mounting 12 Electrical wiring 14 Commissioning 15 Repl...

Page 3: ...becomes evident that safe operation is no longer possible please immediately take the device out of operation Without lightning rod please don t use this device during a thunderstorm 3 Liability waiv...

Page 4: ...ollector array 1 storage T1 Temperature sensor for collector array T2 Temperature sensor in bottom part of storage T3 Temperature sensor in top part of storage P1 Solar circulation pump P2 Solar circu...

Page 5: ...ium flushing the pipeline 6 Circulation pump WILO Star RS 15 6 110V or 220V 7 Expansion vessel connector Connect expansion vessel Expansion vessel balances the system pressure 8 Return flow Copper mat...

Page 6: ...ection grade IP40 4 Display signals Weekday 7days of week can be set e g Week 1 means Monday Time Setting hours and minutes Time controlled auxiliary heating Setting three heating time periods Time co...

Page 7: ...or gas oil boiler The system is supported with a default program which can be customized to meet your individual needs You can create a timer program with up to three time periods to heat the water to...

Page 8: ...tton to confirm the setting press Cancel button to cancel this setting Immediately after setting the first time period the display enters into the operating menu of next time period Perform like above...

Page 9: ...temperature exceeds the switch off temperature of frost protection pump P1 stops working and the system exits frost protection Press System Setting until displays on the screen Press button to adjust...

Page 10: ...tive Press Confirm button to confirm this setting Press Cancel button to deactivate this function Note When using holiday function system will lock auxiliary heating automatically 10 Anti bacteria pro...

Page 11: ...main operating menu And when there are no other operations and it returns to main menu they can also activate some functions by pressing different buttons directly Press Confirm button 2 second to swi...

Page 12: ...the pipeline and exhaust the air 6 Pump works but system doesn t have temp difference meanwhile auxiliary heating function starts up Frost protection function is activated signal blinks After collect...

Page 13: ...s provided by the customer Damages by improper using or incorrect modification of installation and construction are on costumer site Attention This manual is for trained personals only Note As faults...

Page 14: ...stem considering the mounting place for expansion vessel See picture 1 2 Drill the holes for dowels put the dowels into the holes fixed the solar control system on the wall using fastening screws The...

Page 15: ...valve 6 After above steps connect an expansion vessel to the connector 7 See picture 6 7 Filling the system Connect a separate pump to the filling valve with pressure hose Open the filling and drain v...

Page 16: ...ble blue for N line cable yellow green for the ground wire 3 To connect external circulation pumps or any electromagnetic valves firstly loose the aviation socket and dismount it as indicated below Co...

Page 17: ...to relief the air 3 When the flow rate becomes regular observe the system pressure from manometer If the pressure is lower than 2 bars refill the system with heat medium to increase the pressure 4 Ca...

Page 18: ...tor pump could be replaced if it gets broken Disconnect the power supply of solar control system Loose the screw and open the metal cover 2 Remove the front half of the insulation material from system...

Page 19: ...es for solar water heating control system 17 5 Replace the old one with a new WILO pump 6 Fasten the WILO pump screws 7 Connect the power supply again and close the terminal box 8 Attach the front hal...

Page 20: ...ontrol system 18 9 Attach the meal cover and fasten the screws again Packing list No Item Specification Quantity 1 Work station 380 220 140mm 1 pc 2 Power line 1 pc 3 PT1000 sensor 15m 1 pc 4 NTC sens...

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