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Work  station  series  for  solar  water  heating  control  system 

 

15 

Ⅳ 

Commissioning

 

 

1. Switch on the power of solar control system. Press “Confirm” button 2 seconds (in main operating 

menu) to activate the solar collector pump (P1). 

 

2. Observe the flow rate of solar control system which displays on LCD screen. If the flow rate is 

not regular, it indicates that there must be air still in the system. Open the air vent valve several 

times to relief the air. 

 

3.  When  the  flow  rate  becomes  regular,  observe  the  system  pressure  from  manometer.  If  the 

pressure is lower than 2 bars, refill the system with heat medium to increase the pressure. 

 

4. Carry out a pressure test of all system joints again for leaks. The solar system must be vented 

several times after some operating hours. Refill the system if necessary. 

5. Remove the separate pump for filling after commissioning. 

6. If there is auxiliary heating wire connected, press “Confirm” button until “

” signal displays on 

screen. It means switch on auxiliary heating manually. Then customer can use auxiliary heating 

function. 

 

Summary of Contents for sp116

Page 1: ......

Page 2: ...uction General information 1 Product description 2 Function description 5 Fault message 10 Part 2 Installation instruction General information 11 Mounting 12 Electrical wiring 14 Commissioning 15 Repl...

Page 3: ...becomes evident that safe operation is no longer possible please immediately take the device out of operation Without lightning rod please don t use this device during a thunderstorm 3 Liability waiv...

Page 4: ...ollector array 1 storage T1 Temperature sensor for collector array T2 Temperature sensor in bottom part of storage T3 Temperature sensor in top part of storage P1 Solar circulation pump P2 Solar circu...

Page 5: ...ium flushing the pipeline 6 Circulation pump WILO Star RS 15 6 110V or 220V 7 Expansion vessel connector Connect expansion vessel Expansion vessel balances the system pressure 8 Return flow Copper mat...

Page 6: ...ection grade IP40 4 Display signals Weekday 7days of week can be set e g Week 1 means Monday Time Setting hours and minutes Time controlled auxiliary heating Setting three heating time periods Time co...

Page 7: ...or gas oil boiler The system is supported with a default program which can be customized to meet your individual needs You can create a timer program with up to three time periods to heat the water to...

Page 8: ...tton to confirm the setting press Cancel button to cancel this setting Immediately after setting the first time period the display enters into the operating menu of next time period Perform like above...

Page 9: ...temperature exceeds the switch off temperature of frost protection pump P1 stops working and the system exits frost protection Press System Setting until displays on the screen Press button to adjust...

Page 10: ...tive Press Confirm button to confirm this setting Press Cancel button to deactivate this function Note When using holiday function system will lock auxiliary heating automatically 10 Anti bacteria pro...

Page 11: ...main operating menu And when there are no other operations and it returns to main menu they can also activate some functions by pressing different buttons directly Press Confirm button 2 second to swi...

Page 12: ...the pipeline and exhaust the air 6 Pump works but system doesn t have temp difference meanwhile auxiliary heating function starts up Frost protection function is activated signal blinks After collect...

Page 13: ...s provided by the customer Damages by improper using or incorrect modification of installation and construction are on costumer site Attention This manual is for trained personals only Note As faults...

Page 14: ...stem considering the mounting place for expansion vessel See picture 1 2 Drill the holes for dowels put the dowels into the holes fixed the solar control system on the wall using fastening screws The...

Page 15: ...valve 6 After above steps connect an expansion vessel to the connector 7 See picture 6 7 Filling the system Connect a separate pump to the filling valve with pressure hose Open the filling and drain v...

Page 16: ...ble blue for N line cable yellow green for the ground wire 3 To connect external circulation pumps or any electromagnetic valves firstly loose the aviation socket and dismount it as indicated below Co...

Page 17: ...to relief the air 3 When the flow rate becomes regular observe the system pressure from manometer If the pressure is lower than 2 bars refill the system with heat medium to increase the pressure 4 Ca...

Page 18: ...tor pump could be replaced if it gets broken Disconnect the power supply of solar control system Loose the screw and open the metal cover 2 Remove the front half of the insulation material from system...

Page 19: ...es for solar water heating control system 17 5 Replace the old one with a new WILO pump 6 Fasten the WILO pump screws 7 Connect the power supply again and close the terminal box 8 Attach the front hal...

Page 20: ...ontrol system 18 9 Attach the meal cover and fasten the screws again Packing list No Item Specification Quantity 1 Work station 380 220 140mm 1 pc 2 Power line 1 pc 3 PT1000 sensor 15m 1 pc 4 NTC sens...

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