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Blue-White FLEXFLO M3 Series Operating Manual Download Page 1

Peristaltic Metering Pump

®

Series M3

Summary of Contents for FLEXFLO M3 Series

Page 1: ...Peristaltic Metering Pump Series M3...

Page 2: ...Prime the Pump 27 9 0 Output Setup 28 9 1 4 20 mA Output 28 9 2 Frequency Output 29 9 3 Relay Contact Output 30 10 0 Industrial Protocols 31 10 1 Control and Status Mapping for Industrial Protocols 31...

Page 3: ...Page 3 FLEXFLO M3 READ THE ENTIRE OPERATING MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649...

Page 4: ...order Please Note Your new pump has been pressure tested at the factory with clean water before shipping You may notice trace amounts of clean water in the pre installed tube assembly This is part of...

Page 5: ...s are included with every M3 peristaltic metering pump Page 5 FLEXFLO M3 1 0 Introduction M3 Peristaltic Pump Usb Flash Drive With Instruction Manual Standard Mounting Brackets Extended Mounting Brack...

Page 6: ...2 0 Engineering Specifications Page 6 FLEXFLO M3...

Page 7: ...e foot suction lift 0 20 40 60 80 100 120 140 160 0 30 60 90 125 Motor RPM Tube Material output of 12 000 cP fluid vs motor rpm 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM output of 200 cP flui...

Page 8: ...3 1 Non Wetted Components 3 2 Wetted Components Page 8 FLEXFLO M3 3 0 Materials of Construction...

Page 9: ...nal formation of ice on enclosure IP66 No ingress of dust complete protection against contact Water projected in powerful jets against enclosure from any direction shall have no harmful effects This p...

Page 10: ...e to the pump tube in the event that the discharge line becomes blocked NOTE The does not require back pressure Keep the discharge pressure as low as possible to maximize pump the tube life All diagra...

Page 11: ...urely mounted to most any surface floor shelf or skid Brackets lift the pump up 4 1 2 inches 11 43 cm for easy pump access in hard to reach areas Extended Brackets Front View Bottom View Mounting Hole...

Page 12: ...lied with a ground wire conductor and a grounding type attach ment plug power cord To reduce risk of electric shock be certain that power cord is con nected only to a properly grounded grounding type...

Page 13: ...TER THAN 50K OHM OUTPUT 4 20 mA POSITIVE 1 2 NEGATIVE P4 P1 P2 P3 P5 OUTPUT 1 4 20mA RECEIVER 600 OHM LOAD MAX DIGITAL PULSE RECEIVER CIRCUIT 1 5K OHM EXTERNAL SOURCE 6 30V DC OUTPUT FREQUENCY OPEN CO...

Page 14: ...tor 1 of 2 Tube Info Blue White Icon Home Screen Start Stop Tube Info Blue White Icon Pump Status Chemical Name App Drawer Run Status Settings Tube Calibration System Time Pump Name Run Mode Run Time...

Page 15: ...ut Connector 2 M12 Input Connector 1 M12 Output Connector 4 M12 Output Connector 3 M12 Output Connector 2 M12 Output Connector 1 6 4 IO Connection USB C Power Supply ON OFF M12 Profibus Ethernet Pump...

Page 16: ...gnal P5 Ground DC Ground 0 VDC P4 P1 P2 P5 M12 Input Connector 2 PIN Function Specifications Reference P1 Dry Contact N O Dry Contact Closure Open Stop Gnd Run P2 4 20mA In 120 Impedance Loop Ref to G...

Page 17: ...Contact 6 Amp Max 250VAC 5 Amp MAX 30VDC P5 Ground Relay Out COM Contact M12 Pro bus Connector PIN Function Specifications Reference P1 VP 5V supply for terminating resisters P2 RxD TxD N Data line mi...

Page 18: ...a rocker switch to power ON OFF the pump Ensure that the power cord is securely plugged into the corresponding power source before powering on the pump I is pressed to turn on the pump O is pressed to...

Page 19: ...re your M3 pump Refer to section 11 of this manual to change any of these options after you have finished the initial configuration Welcome Screen Configuration 1 Local Language 2 Set Time Local Date...

Page 20: ...speed by selecting Increase or Decrease 8 1 Manual Speed Adjust This input mode allows the user to set a specific speed and the pump will run at that speed until stopped There are up and down arrows...

Page 21: ...to a given motor speed flow rate or rpm Used to remotely control the pump with an incoming 4 20mA signal Four points on the slope must be defined 1 a low mA value 2 an output rate at the low mA value...

Page 22: ...to remotely control the pump with an incoming high speed frequency signal Four points on the slope must be defined 1 a low Hz value 2 an output rate at the low Hz value 3 a high Hz value 4 an output r...

Page 23: ...p will be in Standby Mode 8 4 Pulse Input This input mode allows the user to trigger the pump to dispense a measured amount of chemical Amount Per Trigger over a specific period of time Pump On Time a...

Page 24: ...rted by the remote contact the display background will turn green IMPORTANT If the Remote Start Stop Input is enabled the pump will display STANDBY if the pump has been stopped by the Remote Start Sto...

Page 25: ...input If the pump does not dispense fluid when pump head rotor is turning the pump will go into an alarm mode and stop FVS requires a sensor that is connected to the inlet of the pump to monitor the...

Page 26: ...otor speed for sixty seconds 5 Pump will remain in Prime Input 8 7 Prime This mode allows the user to prime the pump at 100 motor speed for sixty seconds After the prime is complete the pump will rema...

Page 27: ...Prime duration in seconds Percent Motor Speed 6 Select Save to save the settings 8 8 Auto Prime This mode will allow the user to prime the pump remotely using the dry contact Both prime duration and p...

Page 28: ...ntrol other pumps in sync proportionally data logging systems and other external devices for plant automation Four points on the slope must be defined 1 a low mA value 2 an output rate at the low mA v...

Page 29: ...s in sync proportionally data logging systems and other external devices for plant automation Four points on the slope must be defined 1 a low Hz value 2 an output rate at the low Hz value 3 a high Hz...

Page 30: ...otating Monitor Input Incoming analog or digital signal is not received or out of range Monitor Output Outgoing analog or digital signal not transmitted or out of range Monitor Run Fail Motor fails to...

Page 31: ...Page 31 FLEXFLO M3 10 0 Industrial Protocols 10 1 Control and Status Mapping for Industrial Protocols...

Page 32: ...et IP 4 Pump will go to home screen 5 Select Settings to input IP Address Subnet Mask Gateway 6 Confirm by pressing Save 10 2 EtherNet IP This is used to configure the EtherNet IP Three values to be d...

Page 33: ...P IP 4 Pump will go to home screen 5 Select Settings to input IP Address Subnet Mask Gateway 6 Confirm by pressing Save 10 3 Modbus TCP IP This is used to configure the Modbus TCP IP Three values to b...

Page 34: ...fibus 4 Pump will go to home screen 5 Select Settings to input IP Address Subnet Mask Gateway 6 Confirm by pressing Save 10 4 Profibus This is used to configure the Profibus Three values to be defined...

Page 35: ...uding Tube type Tube installation date Tube run time revolutions Current maximum tube flow rate To View The Tube Info 1 Tap on the Tube Info text in the top portion of the screen 2 Tube info will be d...

Page 36: ...low rate to the system To Calibrate Your Tube 1 On the home screen select the Calibration Icon 2 Enter values Pump Speed RPM Run Time seconds 3 Select Start to begin 4 Select Start 5 Enter the measure...

Page 37: ...To Input Pump Name 1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Pump Name 5 Enter desired Pump Name 6 Confirm by pressing OK 12 1 Pump Name This is to change the name of the pump that...

Page 38: ...Volume 1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Unit of Volume 5 Select desired Units of Volume Milliliters Ounces Liters Gallons 6 Confirm by pressing OK 12 2 Unit of Volume This...

Page 39: ...1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Unit of Time 5 Select Desired Time Minutes mL ounces only Hours Days Gallons only 6 Confirm by pressing OK 12 3 Unit of Time This will chan...

Page 40: ...a Chemical Name 1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Chemical Name 5 Enter desired Chemical Name 6 Confirm by pressing OK 12 4 Chemical Name This is used to change the Chemical...

Page 41: ...a Language 1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Locale 5 Select Desired Language English Deutch Espa ol Fran ais Portugues 6 Confirm by pressing OK 12 5 Set Language This sett...

Page 42: ...isconnect power from the pump Carefully purge any pressure in the discharge line of the pump Disconnect the suction end tubing piping and the discharge end tubing piping from the pump head tubing IMPO...

Page 43: ...System Time This setting is used to change the local time that is displayed To Input The System Time 1 Select the Time in the upper right hand corner 2 Select Desired Hour 3 Select Desired Minute 4 Se...

Page 44: ...User Passcode and create new a six digit code 6 Confirm by pressing Save 12 8 Passcode This setting is used to enable disable the passcode adjust the passcode time out and set or change the User Passc...

Page 45: ...elect Reset to Factory Defaults 5 Confirm by pressing Continue 6 Pump will Reboot and run through the initial setup process 12 9 Factory Reset This setting is used to factory reset the pump This will...

Page 46: ...be displayed Pump Name Chemical Name Firmware Version System Build Manufactured Data Time Serial Number Model I O Port Firmware Version Motor Firmware Version Industrial Protocol Firmware Version Lif...

Page 47: ...ral which is available at https www blue white com resources To Update The System Firmware 1 Plug pump into a computer via USB and open Blue Central program 2 Select firmware tab and select Start Upgr...

Page 48: ...ns of severe chemical attack If this occurs immediately remove chemical from pump Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable m...

Page 49: ...e START button While the rotor is rotating pull out the old Tube Assembly TIP Let the pump do the work for you Just guide the tubing out between the two rollers located on the Rotor Press the STOP but...

Page 50: ...an water through the pump and suction discharge line to remove chemical Always wear protective clothing face shield safety glasses and gloves when working on or near your metering pump Additional prec...

Page 51: ...system will not be triggered by water rain condensation etc or sili cone oil roller and tubing lubricant If a TFD alarm occurs the pump will stop and the screen will turn red with TFD Chemical from tu...

Page 52: ...FLEXFLO M3 15 0 Replacement Parts List Page 52...

Page 53: ...Page 53 FLEXFLO M3 16 0 Tubing Information...

Page 54: ...separately KIT M12 Kit contains Two M12 cables CABLE UAC Kit contains One 3 USB A to USB C cable CABLE UAC USB A C CABLE KIT M12 TWO M12 CABLES KIT M12 WIRING INSTRUCTIONS DIAGRAM PIN WIRE COLOR PIN...

Page 55: ...FLEXFLO M3 17 0 Accessories KIT MVM Kit contains One Tube Install Tool One Foot Strainer One injection valve C 342 6 One Tube Strainer 1 4 ID KIT MTVS Kit contains 10ft Suction Tube 10ft Discharge Tub...

Page 56: ...FLEXFLO M3 Page 56 PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...duct warranty and provides the user with important safety information Purchasers installers and operators of Blue White products should take the time to inform themselves about the safe operation of t...

Page 58: ...ensity polyethylene LPH Liters per hour mA Milliampere min Minute mL Milliliters MSDS Material Safety Data Sheet N C Normally Close N O Normally Open NPT National Pipe Thread NSF National Sanitation F...

Page 59: ...Page 59 FLEXFLO M3...

Page 60: ...minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances The WEEE marking applies only to countries within the European Union EU and Norwa...

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