Blue-White FLEXFLO A2 Series Operating Manual Download Page 39

A2

FLEXFLO

®

 Peristaltic Metering Pump

Series Control Options

F

Single manual output control (manual/local control only)

V

Multiple automatic input output control and alarm modes (remote control)

Power Cord (operating voltage requirement 96VAC to 264VAC)

4

115V / 60Hz, power cord NEMA 5/15 plug (US)

8

240V / 50HZ, power cord AS 3112 plug (AU/New Zealand)

5

230V / 60Hz, power cord NEMA 6/15 plug (US)

9

230V / 50HZ, power cord BS 1363 plug (UK)

6

220V / 50HZ, power cord CEE 7/VII plug (EU)

X

No Power Cord

Inlet/Outlet Connection Size, Connection Type, Connection Material

S

3/8” OD x 1/4” ID Tube Compression Fitting, Natural PVDF (Kynar)

M

1/2” Male NPT Fitting, Natural PVDF (Kynar)

B

1/2” ID Tubing Barb Fitting, Natural PVDF (Kynar), available for ND, NEE, NGG, G2G only

C

1/2” - 3/4” Tri-clamp connections, Natural PVDF (Kynar), available for ND, NEE, NGG, and G2G only

Q

Quick Disconnect, Natural PVDF (Kynar), available for ND, NEE, NGG, and G2G only (valves sold seperately)

MB

1/2” Male BSPT Fitting, Natural PVDF (Kynar)

Pump Tube Material, Pump Tube Size

ND

Flex-A-Prene

®

 .078 ID, 0.01 to 1.7 GPH   

GE

Flex-A-Thane

®

 .125 ID, 0.02 to 4.0 GPH

NEE

Flex-A-Prene

®

 .093 ID, 0.022 to 4.44 GPH

GG

Flex-A-Thane

®

 .187 ID, 0.05 to 9.3 GPH

NGG

Flex-A-Prene

®

 .187 ID, 0.086 to 17.2 GPH

TH

Flex-A-Chem

®

 .250 ID, 0.08 to 14.9 GPH

G2G

Flex-A-Thane

®

 .187 ID, 0.07 - 14.98 GPH

Options 

(leave this blank for standard model with left facing pump head inlet/outlet)

1

TI40-6V Threadless injection check valve, replaces A-014NK-6A threaded check valve

2

C340A Foot valve, replaces standard C-342 inlet strainer (no check valve)

3

4-20 mA analog output (requires “V” series control)

R

Right facing pump head, input / output (Left facing fluid input / output is standard)

D

Down facing pump head, input / output (Left facing fluid input / output is standard)

A2

F

2

4

-

S

ND

-

1

Sample Model Number

Page 39

Page 38

®

FLEXFLO  A2

®

FLEXFLO  A2

21.0  Model Number Matrix

20.0  WARRANTY

20.1 

LIMITED WARRANTY

Your new FLEXFLO pump is a quality product and is warrantied for 24 months from date of purchase (proof of 
purchase is required).  The pump will be repaired or replaced at our discretion. Failure must have occurred due to 
defect in material or workmanship and not as a result of operation of the product other than in normal operation as 
defined in the pump manual. Warranty status is determined by the pump's serial label and the sales invoice or 
receipt.  The serial label must be on the pump and legible.  The warranty status of the pump will be verified by 
Blue-White or a factory authorized service center.

Pump Head and roller assembly is warrantied against damage from chemical attack when proper TFD (Tube 
Failure Detection) system instructions and maintenance procedures are followed.

20.2 

WHAT IS NOT COVERED

• 

Pump Tube Assemblies and rubber components – They are perishable and require periodic replacement.

• 

Pump removal, or re-installation, and any related labor charge.

• 

Freight to the factory, or service center.

• 

Pumps that have been tampered with, or in pieces.

• 

Damage to the pump that results from misuse, carelessness such as chemical spills on the enclosure, abuse, lack

  

of maintenance, or alteration which is out of our control.

• 

Pumps damaged by faulty wiring, power surges or acts of nature.

20.3 

PROCEDURE FOR IN WARRANTY REPAIR

Contact the factory to obtain a RMA (Return Material Authorization) number. Carefully pack the pump to be 
repaired. It is recommended to include foot strainer and injection/check valve fitting since these devices may be 
clogged and part of the problem.  Please enclose a brief description of the problem as well as the original invoice 
or sales receipt, or copy showing the date of purchase.  Prepay all shipping costs.  COD shipments will not be 
accepted.  Warranty service must be performed by the factory or an authorized service center.  Damage caused 
by improper packaging is the responsibility of the sender.  When In-Warranty repair or replacement is completed, 
the factory pays for return shipping to the dealer or customer.

20.4 

PRODUCT USE WARNING

Blue-White products are manufactured to meet the highest quality standards in the industry. Each product 
instruction manual includes a description of the associated product warranty and provides the user with important 
safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform 
themselves about the safe operation of these products. In addition, Customers are expected to do their own due 
diligence regarding which products and materials are best suited for their intended applications. Blue-White is 
pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific 
application as Blue-White does not have the same degree of familiarity with the application that the customer/end 
user has. While Blue-White will honor all of its product warranties according to their terms and conditions, Blue-
White shall only be obligated to repair or replace its defective parts or products in accordance with the associated 
product warranties. 

BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY 

LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF 
OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR OF THEIR NONSUITABILITY 
FOR A GIVEN PURPOSE OR APPLICATION.

20.5 

CHEMICAL RESISTANCE WARNING

Blue-White offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products 
must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, 
especially those considered to be irritants, contaminants or hazardous. Customers are expected to do their own 
due diligence regarding which products and materials are best suited for their applications, particularly as it may 
relate to the potential effects of certain chemicals on Blue-White products and the potential for adverse chemical 
interactions. Blue-White tests its products with water only. The chemical resistance information included in this 
instruction manual was supplied to Blue-White by reputable sources, but Blue-White is not able to vouch for the 
accuracy or completeness thereof.  While Blue-White will honor all of its product warranties according to their 
terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in 
accordance with the associated product warranties. 

BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT 

OR IN CONTRACT FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, INCIDENTAL, OR 
CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE USE OF CHEMICALS IN CONNECTION WITH 
ANY BLUE-WHITE PRODUCTS.

Summary of Contents for FLEXFLO A2 Series

Page 1: ...Peristaltic Metering Pump Series A2 FLEXFLO...

Page 2: ...7 7 2 Mode 0 Set FVS flow verification system 18 7 3 Mode 0 Set 4 20mA Output 20 8 0 Mode 1 Manual Operation 22 8 1 Mode 1 Manual Operation Screen Shots 23 9 0 Mode 2 4 20mA Input Operation A2V PUMP O...

Page 3: ...Page 3 FLEXFLO A2 READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649...

Page 4: ...You may notice trace amounts of clean water in pre installed tube assembly This is part of our stringent quality assurance program at Blue White Industries 1 1 Available Models n Raise metering pump...

Page 5: ...z 1ph 1 0 Amp Maximum Power Cord Options 115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand 230V50Hz BS 1363 A UK Motor Brushed DC 1 8 H P Duty...

Page 6: ...onents Pump Tube Assembly Tubing Flex A Prene Flex A Chem or Flex A Thane Adapter Fittings PVDF Injection Back Flow Check Valve Body Insert PVDF Check Ball Ceramic Spring Hastelloy C 276 Ball Seat O R...

Page 7: ...Compatible with Blue White s output Flow Verification Sensor FVS system Enclosure Rating NEMA 4X Constructed for either indoor or outdoor use to provide a degree of protection to personnel against inc...

Page 8: ...sure Keep discharge pressure as low as possible to maximize tube life 4 2 Dimensions All diagrams are strictly for guideline purposes only Always consult an expert before installing metering pump on s...

Page 9: ...ner for 1 3cm I D Connection End Models Suction Tubing and Strainer Weight Ceramic Suction Tubing PVC 3 8 95 cm OD X 1 4 64 cm ID Strainer Polypropylene PVDF PVDF O Ring TFE P optional EP O Ring TFE P...

Page 10: ...has an auto restart feature which will restore pump to operating state it was in when power was lost Note When in doubt regarding your electrical installation contact a licensed electrician Electrica...

Page 11: ...GATIVE SIGNAL T7 RELAY OUT 1 2 3 N C COM N O INPUT POWER T11 1 T11 T11 2 3 T11 GROUND NEUTRAL COMMON LINE HOT 1 2 3 POWER AC VOLTAGE 115V OR 230V AC MANUAL SWITCH 50 60 HZ 100W GROUND NEUTRAL LINE HOT...

Page 12: ...3 N C COM N O T1 1 3 PLS 4 4 20 2 Motor Active 5 GND T1 T1 2 3 CLOSED WHILE MOTOR IS ENERGIZED NEGATIVE SIGNAL OUT 4 7K OHM MOTOR ACTIVE 5 TO 24 VDC INPUT POWER T11 1 T11 T11 2 3 T11 GROUND NEUTRAL C...

Page 13: ...al if enabled Press and release To Stop pump Press and release Press DOWN arrow to decrease pump speed output in Manual Operation To decrease value while in programming mode To view amount of run time...

Page 14: ...w to increase pump speed output in Manual mode Mode 1 Press and release To Start pump To begin listening reacting to external signals Press and release To Stop pump Press and release To scroll through...

Page 15: ...t Mode 2 and press START button to allow pump to be controlled by external 4 20mA signal Mode 3 Frequency Hz Input Signal Run pump remotely via external high frequency Hz signal Press and Hold Select...

Page 16: ...cted previously then YES will be displayed on screen Step 3 Press and release DOWN arrow to change setting to YES To change setting back to NO press and release UP arrow Step 4 After you ve made your...

Page 17: ...ton to clear alarm Step 1 Press and release STOP button Note Mode cannot be changed while pump is in running Press and release SELECT RUN MODE button multiple times until Mode 0 is selected Step 3 Ste...

Page 18: ...screen continue to press and release RIGHT arrow button until FVS icon appears Step 4 FVS icon will appear for 1 second followed by numbers These numbers indicate delay time setting for FVS Select a...

Page 19: ...verification system Continued Sensor Model Number Actual Working Range with Flex Pro Pump ML Min ML Min 30 200 FV 100 30 300 Published Flow Range 50 900 FV 200 100 1000 100 1800 FV 300 200 2000 300 3...

Page 20: ...in running Press and release SELECT RUN MODE button multiple times until Mode 0 is selected Step 2 With Mode 0 selected press and hold SELECT RUN MODE button until Remote icon begins flashing This ind...

Page 21: ...w To decrease value press and release DOWN arrow To save value press and release RIGHT arrow Mode 0 100 0 0 MAOUT 4 20 mA Icon SPEED Step 7 Output signal at maximum speed will now be displayed To incr...

Page 22: ...entered Setup menu Step 4 Pump will now operate at your pre configured speed Press and release START button to start pump Press and release STOP button at anytime to stop pump With pump operating in m...

Page 23: ...see page 16 9 6 mA 1 35 0 1 SPEED OUT Runtime Screen Shot 3 Display motor speed percentage Press and release RIGHT arrow to view percentage of motor speed 35 0 1 SPEED Runtime Screen Shot 4 Display t...

Page 24: ...ing This indicates that you ve entered Setup menu Step 3 Minimum pump speed will be displayed To increase value press and release UP arrow To decrease value press and release DOWN arrow To save value...

Page 25: ...100 4 mA 20 Pump Output 16 mA 43 8 Pump Output 0 Output Pump Motor Speed Pump Motor Speed 100 Output 100 Output 0 Output 43 8 Output 20 Output Milliamp input mA from external source Milliamp input mA...

Page 26: ...le times until Mode 3 is selected Step 2 With Mode 3 selected press and hold SELECT RUN MODE button until Speed icon begins flashing This indicates that you ve entered Setup menu Step 3 Pump speed at...

Page 27: ...d Ultrasonic Flowmeter NEMA 4X IP 66 Industries Ltd ProSeries by Blue White Ind TM Doppler Transit Time Discharge Line Paddlewheel Flow Sensor Meter Ultrasonic Flow Meter Injection Point Example 1 Ult...

Page 28: ...selected press and hold SELECT RUN MODE button until On icon begins flashing This indicates that you ve entered Setup menu Step 3 Pump on time will be displayed in either MIN minutes or SEC seconds T...

Page 29: ...WN arrow To save value press and release RIGHT arrow 1 Mode 4 Mode 4 OFF 4 Hz ON 4 1 0 Hz ON SPEED Hz ON 11 0 Mode 4 Pulse Batch low speed pulse Operation A2V Pump Only Continued Runtime Screen Shot 1...

Page 30: ...mer If you choose YES screen will display current Pump Tube Time for 5 seconds before timer is reset to zero If system has detected chemical pump tube must be replaced and pump head and roller assembl...

Page 31: ...re reversing rotor rotation If check valves are installed make necessary arrangements to allow back flow If your desire is to simply extend tube life Typically tubing fails on outlet side pressure sid...

Page 32: ...o do so will cause solution to squirt when disconnecting tube connections SAFETY FIRST REMOVE PRESSURE Disconnect system plumbing from pump tube adapters Step 2 Press and release STOP button Remove fo...

Page 33: ...tion tool and tubing in direction of rotation Press discharge side of tube adapter securely into pump head Step 4 Press and release STOP button on pump Suction and discharge tube adapter ends should b...

Page 34: ...als Manufacturer does not assume responsibility for damage to pump that has been caused by chemical attack How to Clean and Lubricate Pump Pump will require occasional cleaning Amount will depend on s...

Page 35: ...G MGE MNGG MNEE MG2G Suction lift 3 ft 0 200 400 600 800 1000 1200 1400 0 32 5 65 97 5 130 Motor RPM Flex Pro Model A2 output of water vs motor rpm MND MTH MGG MGE MNGG MNEE MG2G Suction lift 3 ft 0 1...

Page 36: ...lable for Q tubes 7 Quick Disconnect 1 350 17 50 Barb FKM KIT QBV 50 Barb EP KIT QBE 50 M NPT FKM KIT QMV 50 M NPT EP KIT QME 3 8 OD 1 4 ID Tube Compression FKM KIT QSV 3 8 OD 1 4 ID Tube Compression...

Page 37: ...ane 125 ID GG Flex A Thane 187 ID G2G Flex A Thane 187 ID ND Flex A Prene 075 ID NEE Flex A Prene 093 ID NGG Flex A Prene 187 ID TH Flex A Chem 250 ID A2 S GE T Tube Sample Model Number Tube Material...

Page 38: ...the associated product warranty and provides the user with important safety information Purchasers installers and operators of Blue White products should take the time to inform themselves about the...

Page 39: ...and G2G only Q Quick Disconnect Natural PVDF Kynar available for ND NEE NGG and G2G only valves sold seperately MB 1 2 Male BSPT Fitting Natural PVDF Kynar Pump Tube Material Pump Tube Size ND Flex A...

Page 40: ...waste but use the collection framework available to them for the return recycle recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of h...

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