Blue-White FLEXFLO A2 Series Operating Manual Download Page 35

17.0  Pump Maintenance

Always wear protective clothing, face shield, safety glasses and gloves when working on or 
near your metering pump.  Additional precautions should be taken depending on solution 
being pumped. Refer to MSDS precautions from your solution supplier.

Routine Inspection and Maintenance

Pump requires very little maintenance.  However, pump and all accessories should be checked weekly.  This is 
especially important when pumping chemicals.  Inspect all components for signs of leaking, swelling, cracking, 
discoloration or corrosion.  Replace worn or damaged components immediately.

Cracking, crazing, discoloration during first week of operation are signs of severe chemical attack.  If this occurs, 
immediately remove chemical from pump.  Determine which parts are being attacked and replace them with parts 
that have been manufactured using more suitable materials.  Manufacturer does not assume responsibility for 
damage to pump that has been caused by chemical attack.

How to Clean and Lubricate Pump

Pump will require occasional cleaning. Amount will depend on severity of service.

]

When changing pump tube assembly, pump head chamber, roller assembly and pump head cover should be 

wiped free of any dirt and debris.

]

When changing pump tube assembly, wipe motor shaft with clean towel. Apply a small amount of grease to 

shaft. This will help prevent possibility of rotor sticking to motor shaft.

]

Pump head cover bearing may require grease periodically.  Apply a small amount of grease (Aeroshell aviation 

grease #5 or equivalent) when necessary.

]

Although not necessary, 100% silicone lubrication may be used on roller assembly.

]

Periodically clean injection/check valve assembly, especially when injecting fluids that calcify such as sodium 

hypochlorite.  These lime deposits and other build ups can clog fitting, increase back pressure and interfere with 
check valve operation. 

]

Periodically clean suction strainer. 

!

CAUTION

0

20

40

60

80

100

120

140

0

32.5

65

97.5

130

Mot

or RPM

Fle
x-

Pr

o Model A2 

output of 12,000 cP fluid vs. mot

or rpm

MND

MTH

MGG

MGE

MNGG

MNEE

MG2G

Suction

lift = 3 ft.

0

200

400

600

800

1000

1200

0

32.5

65

97.5

130

Mot

or RPM

Fle
x-

Pr

o Model A2 

output of 200 cP fluid vs. mot

or rpm

MND

MTH

MGG

MGE

MNGG

MNEE

MG2G

Suction

lift = 3 ft.

0

200

400

600

800

1000

1200

1400

0

32.5

65

97.5

130

Mot

or RPM

Fle
x-

Pr

o Model A2 

output of w

at

er vs. mot

or rpm

MND

MTH

MGG

MGE

MNGG

MNEE

MG2G

Suction

lift = 3 ft.

0

100

200

300

400

500

600

700

0

32.5

65

97.5

130

Mot

or RPM

Fle
x-

Pr

o Model A2 

output of 1,700 cP fluid vs. mot

or rpm

MND

MTH

MGG

MGE

MNGG

MNEE

MG2G

Suction

lift = 3 ft.

18.0  Output Versus Fluid Viscosity

Flow Rate (ml/min)

Flow Rate (ml/min)

Flow Rate (ml/min)

Flow Rate (ml/min)

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®

FLEXFLO  A2

®

FLEXFLO  A2

Summary of Contents for FLEXFLO A2 Series

Page 1: ...Peristaltic Metering Pump Series A2 FLEXFLO...

Page 2: ...7 7 2 Mode 0 Set FVS flow verification system 18 7 3 Mode 0 Set 4 20mA Output 20 8 0 Mode 1 Manual Operation 22 8 1 Mode 1 Manual Operation Screen Shots 23 9 0 Mode 2 4 20mA Input Operation A2V PUMP O...

Page 3: ...Page 3 FLEXFLO A2 READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649...

Page 4: ...You may notice trace amounts of clean water in pre installed tube assembly This is part of our stringent quality assurance program at Blue White Industries 1 1 Available Models n Raise metering pump...

Page 5: ...z 1ph 1 0 Amp Maximum Power Cord Options 115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand 230V50Hz BS 1363 A UK Motor Brushed DC 1 8 H P Duty...

Page 6: ...onents Pump Tube Assembly Tubing Flex A Prene Flex A Chem or Flex A Thane Adapter Fittings PVDF Injection Back Flow Check Valve Body Insert PVDF Check Ball Ceramic Spring Hastelloy C 276 Ball Seat O R...

Page 7: ...Compatible with Blue White s output Flow Verification Sensor FVS system Enclosure Rating NEMA 4X Constructed for either indoor or outdoor use to provide a degree of protection to personnel against inc...

Page 8: ...sure Keep discharge pressure as low as possible to maximize tube life 4 2 Dimensions All diagrams are strictly for guideline purposes only Always consult an expert before installing metering pump on s...

Page 9: ...ner for 1 3cm I D Connection End Models Suction Tubing and Strainer Weight Ceramic Suction Tubing PVC 3 8 95 cm OD X 1 4 64 cm ID Strainer Polypropylene PVDF PVDF O Ring TFE P optional EP O Ring TFE P...

Page 10: ...has an auto restart feature which will restore pump to operating state it was in when power was lost Note When in doubt regarding your electrical installation contact a licensed electrician Electrica...

Page 11: ...GATIVE SIGNAL T7 RELAY OUT 1 2 3 N C COM N O INPUT POWER T11 1 T11 T11 2 3 T11 GROUND NEUTRAL COMMON LINE HOT 1 2 3 POWER AC VOLTAGE 115V OR 230V AC MANUAL SWITCH 50 60 HZ 100W GROUND NEUTRAL LINE HOT...

Page 12: ...3 N C COM N O T1 1 3 PLS 4 4 20 2 Motor Active 5 GND T1 T1 2 3 CLOSED WHILE MOTOR IS ENERGIZED NEGATIVE SIGNAL OUT 4 7K OHM MOTOR ACTIVE 5 TO 24 VDC INPUT POWER T11 1 T11 T11 2 3 T11 GROUND NEUTRAL C...

Page 13: ...al if enabled Press and release To Stop pump Press and release Press DOWN arrow to decrease pump speed output in Manual Operation To decrease value while in programming mode To view amount of run time...

Page 14: ...w to increase pump speed output in Manual mode Mode 1 Press and release To Start pump To begin listening reacting to external signals Press and release To Stop pump Press and release To scroll through...

Page 15: ...t Mode 2 and press START button to allow pump to be controlled by external 4 20mA signal Mode 3 Frequency Hz Input Signal Run pump remotely via external high frequency Hz signal Press and Hold Select...

Page 16: ...cted previously then YES will be displayed on screen Step 3 Press and release DOWN arrow to change setting to YES To change setting back to NO press and release UP arrow Step 4 After you ve made your...

Page 17: ...ton to clear alarm Step 1 Press and release STOP button Note Mode cannot be changed while pump is in running Press and release SELECT RUN MODE button multiple times until Mode 0 is selected Step 3 Ste...

Page 18: ...screen continue to press and release RIGHT arrow button until FVS icon appears Step 4 FVS icon will appear for 1 second followed by numbers These numbers indicate delay time setting for FVS Select a...

Page 19: ...verification system Continued Sensor Model Number Actual Working Range with Flex Pro Pump ML Min ML Min 30 200 FV 100 30 300 Published Flow Range 50 900 FV 200 100 1000 100 1800 FV 300 200 2000 300 3...

Page 20: ...in running Press and release SELECT RUN MODE button multiple times until Mode 0 is selected Step 2 With Mode 0 selected press and hold SELECT RUN MODE button until Remote icon begins flashing This ind...

Page 21: ...w To decrease value press and release DOWN arrow To save value press and release RIGHT arrow Mode 0 100 0 0 MAOUT 4 20 mA Icon SPEED Step 7 Output signal at maximum speed will now be displayed To incr...

Page 22: ...entered Setup menu Step 4 Pump will now operate at your pre configured speed Press and release START button to start pump Press and release STOP button at anytime to stop pump With pump operating in m...

Page 23: ...see page 16 9 6 mA 1 35 0 1 SPEED OUT Runtime Screen Shot 3 Display motor speed percentage Press and release RIGHT arrow to view percentage of motor speed 35 0 1 SPEED Runtime Screen Shot 4 Display t...

Page 24: ...ing This indicates that you ve entered Setup menu Step 3 Minimum pump speed will be displayed To increase value press and release UP arrow To decrease value press and release DOWN arrow To save value...

Page 25: ...100 4 mA 20 Pump Output 16 mA 43 8 Pump Output 0 Output Pump Motor Speed Pump Motor Speed 100 Output 100 Output 0 Output 43 8 Output 20 Output Milliamp input mA from external source Milliamp input mA...

Page 26: ...le times until Mode 3 is selected Step 2 With Mode 3 selected press and hold SELECT RUN MODE button until Speed icon begins flashing This indicates that you ve entered Setup menu Step 3 Pump speed at...

Page 27: ...d Ultrasonic Flowmeter NEMA 4X IP 66 Industries Ltd ProSeries by Blue White Ind TM Doppler Transit Time Discharge Line Paddlewheel Flow Sensor Meter Ultrasonic Flow Meter Injection Point Example 1 Ult...

Page 28: ...selected press and hold SELECT RUN MODE button until On icon begins flashing This indicates that you ve entered Setup menu Step 3 Pump on time will be displayed in either MIN minutes or SEC seconds T...

Page 29: ...WN arrow To save value press and release RIGHT arrow 1 Mode 4 Mode 4 OFF 4 Hz ON 4 1 0 Hz ON SPEED Hz ON 11 0 Mode 4 Pulse Batch low speed pulse Operation A2V Pump Only Continued Runtime Screen Shot 1...

Page 30: ...mer If you choose YES screen will display current Pump Tube Time for 5 seconds before timer is reset to zero If system has detected chemical pump tube must be replaced and pump head and roller assembl...

Page 31: ...re reversing rotor rotation If check valves are installed make necessary arrangements to allow back flow If your desire is to simply extend tube life Typically tubing fails on outlet side pressure sid...

Page 32: ...o do so will cause solution to squirt when disconnecting tube connections SAFETY FIRST REMOVE PRESSURE Disconnect system plumbing from pump tube adapters Step 2 Press and release STOP button Remove fo...

Page 33: ...tion tool and tubing in direction of rotation Press discharge side of tube adapter securely into pump head Step 4 Press and release STOP button on pump Suction and discharge tube adapter ends should b...

Page 34: ...als Manufacturer does not assume responsibility for damage to pump that has been caused by chemical attack How to Clean and Lubricate Pump Pump will require occasional cleaning Amount will depend on s...

Page 35: ...G MGE MNGG MNEE MG2G Suction lift 3 ft 0 200 400 600 800 1000 1200 1400 0 32 5 65 97 5 130 Motor RPM Flex Pro Model A2 output of water vs motor rpm MND MTH MGG MGE MNGG MNEE MG2G Suction lift 3 ft 0 1...

Page 36: ...lable for Q tubes 7 Quick Disconnect 1 350 17 50 Barb FKM KIT QBV 50 Barb EP KIT QBE 50 M NPT FKM KIT QMV 50 M NPT EP KIT QME 3 8 OD 1 4 ID Tube Compression FKM KIT QSV 3 8 OD 1 4 ID Tube Compression...

Page 37: ...ane 125 ID GG Flex A Thane 187 ID G2G Flex A Thane 187 ID ND Flex A Prene 075 ID NEE Flex A Prene 093 ID NGG Flex A Prene 187 ID TH Flex A Chem 250 ID A2 S GE T Tube Sample Model Number Tube Material...

Page 38: ...the associated product warranty and provides the user with important safety information Purchasers installers and operators of Blue White products should take the time to inform themselves about the...

Page 39: ...and G2G only Q Quick Disconnect Natural PVDF Kynar available for ND NEE NGG and G2G only valves sold seperately MB 1 2 Male BSPT Fitting Natural PVDF Kynar Pump Tube Material Pump Tube Size ND Flex A...

Page 40: ...waste but use the collection framework available to them for the return recycle recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of h...

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