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1.1      Specifications

1.3      Features

Wetted components:

Non-Wetted components:

Motor:

Brushless DC, 1/4 H.P.

Duty cycle:

Continuous

Motor speed adjustment range 2,000:1:

0.05% - 100% motor speed

Motor speed adjustment resolution:

0.1% increments > 10% motor speed
0.01% increments > 1% motor speed and < 10% motor speed
0.001% increments < 1% motor speed 

Accuracy:

+/- 2% of full scale 
Repeata/- 0.5%

Display

3 color VGA backlit LCD, UV resistant.

Keypad

Eleven button positive action tactile switch keypad.

Enclosure:

NEMA 4X (IP66), Powder coated aluminum. 
Maximum overall dimensions: 

Approximate shipping wt:

53 lb (24.04 kg)

Maximum working pressure*:

145 psig  (10 bar), *model specific

Maximum Fluid temperature:

o

o

185  F  (85  C)

Maximum fluid viscosity:

1,000 Centipoise

Maximum suction lift:

23 ft. Water, 0 psig (7 m, 0 bar)

Ambient Operating Temperature

O

O

O

O

14 F to 115 F (-10 C to 46 C)

Ambient Storage Temperature

O

O

O

O

-40 F to 158 F (-40 C to 70 C)

Operating Voltage:

96 to 264VAC-50/60Hz, 220 Watts

Power Cord Options:

115V60Hz = NEMA 5/15 (USA)
230V60Hz = NEMA 6/15 (USA)
220V50Hz = CEE 7/VII (EU)
240V50Hz = AS 3112 (Australia/New Zealand)

Pump Head Assembly:

  

Pump Head:

.. ...... ...... ............ ......PVDF

  

Manifold:

. ...... ...... ...... ............ ......PVDF  

  Adapter Connections:

........... ......PVDF 

  

Valve Cartridges:

...... ............ ......PVDF 

  

Valve Balls:

... ...... ...... ............ ......Ceramic

  

Elastomers:

... ...... ...... ............ ......TFE/P 

Tetrafluorethylene/propylene

  

Static Seals:

.. ...... ...... ............ ......TFE/P (optional EP)

  

Diaphragm:

... ...... ...... ............ ......PVDF (optional Flex-A-Prene®)

 

   

Foot Valve / Strainer:

 

   

Body & Adapter:

. ...... ............ ......PVDF

   

Check Ball:

... ...... ...... ............ ......Ceramic

   

Spring:

... ...... ...... ...... ............ ......Hastelloy C-276

   

O-ring seals:

...... ...... ............ ......TFE/P (optional EP)

   

Filter screen:

...... ...... ............ ......PVDF

Enclosure:

413 Aluminum (Polyester powder coated)

Drive Enclosure:

® 

Valox (PBT) thermoplastic

Enclosure Cover:

Polycarbonate for added strength and chemical resistance.

   

Pump Head Cover:

316 SS

   

Cover Screws:

300 Series Stainless Steel

   

DFD System Sensor pins:

Hastelloy C-276

   

Power Cord:

3 conductor, SJTW-A Water-resistant
   

Mounting Brackets and Hardware:

316 Series Stainless Steel

Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard pulses as seen with solenoid driven 
pumps.

2,000:1 turndown ratio.

Full stroke every time avoids vapor lock.

Brushless DC motor.

Rated for continuous duty (24/7).

Exclusive DIAFLEX® Diaphragm guaranteed to last the life of the pump.

PVDF / Ceramic pump head components.

Diaphragm Failure Detection (DFD) system. Senses diaphragm failure by detecting chemical in pump head.

VGA Graphic multi-color backlit LCD displays remote/local control status, motor speed, output rate, input signal values, 
service and alarm status in three easy to see colors.

Outputs include: Scalable 4-20mA or pulse, one 250V/6A relay and three 115V/1A contact closures assignable to 
monitor various pump functions including DFD, FVS, revolution counter, remote/local, input signals, output signals, 
motor on, motor fault, operating mode setting, and others.

CNC precision machined cam and piston for optimum efficiency, unparalleled accuracy, and linearity.

Heavy duty PVDF pump head and valves are standard.

Compatible with Blue-White’s output Flow Verification Sensor (FVS) system. 

Includes stainless steel extended mounting brackets. Lifts pump 4-1/2” (11.43 cm), for easy access in hard to reach 
areas.

Enclosure Rating:

NEMA 4X:

  Constructed for either indoor or outdoor use to provide a degree of protection to personnel against 

incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, 
windblown dust, splashing water, and hose-directed water; and that will be undamaged by external formation of ice 
on enclosure.

IP66:

  No ingress of dust; complete protection against contact. Water projected in powerful jets against enclosure from 

any direction shall have no harmful effects.

Symbol

Explanation

!

WARNING, risk of electric shock

CAUTION, refer to users’ guide

GROUND, protective conductor terminal

This pump is ETL listed to conform to the following:

UL Standard 778 as a motor operated water pump
CSA Standard C22.2 as process control equipment

This pump complies to the Machinery Directive 2006/42/EC, BS, EN 60204-1, Low Voltage 
Directive 2014/35/EU BS EN 61010-1, EMC Directive 2014/30/EU, BS EN 50081-1/BS EN 
50082-1.

This pump is certified to NSF/ANSI Standard 61 - Drinking Water System Components - Health Effects

1.4      Agency Listings

1.0 

Introduction

Congratulations on purchasing the MD3 variable speed Hybrid Metering Pump. 

Please Note:

   Your new pump has been pressure tested at the factory with clean water before shipping.  This 

is part of our stringent quality assurance program at Blue-White Industries.

1.2       Materials of Construction

Page 4

Page 5

®

CHEM-FEED  MD3

®

CHEM-FEED  MD3

Summary of Contents for CHEM-FEED MD3 Series

Page 1: ...Diaphragm Metering Pump Series MD3 CHEM FEED...

Page 2: ...3 1 Manual Adjust manual speed adjust 16 4 3 2 4 20 mA Input 17 4 3 3 0 10 VDC Input 18 4 3 4 Frequency Input Hz 19 4 3 5 Pulse Batch low speed batch 20 4 3 6 Manual Cycle Adjust repeating cycle time...

Page 3: ...m Model Number Matrix READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649 Page 3...

Page 4: ...115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand Pump Head Assembly Pump Head PVDF Manifold PVDF Adapter Connections PVDF Valve Cartridges PVD...

Page 5: ...ite s output Flow Verification Sensor FVS system Includes stainless steel extended mounting brackets Lifts pump 4 1 2 11 43 cm for easy access in hard to reach areas Enclosure Rating NEMA 4X Construct...

Page 6: ...n check valve at discharge side of pump to prevent system fluid from flowing back through pump during pump maintenance A pressure relief valve is recommended at discharge of pump Bolt pump to a stable...

Page 7: ...0cm 4 00in 10 15cm n Made out of tough Stainless Steel n Provides a stable mounting surface Stainless Steel extended brackets allow the pump to be securely mounted to most any surface floor shelf or s...

Page 8: ...d and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will either restore the pump to the opera...

Page 9: ...AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO VOLTAGE 96...

Page 10: ...elect menu items increase menu values by one and increase pump output in Manual Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and re...

Page 11: ...e While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done located at the bottom o...

Page 12: ...e menu structure and enter the run mode Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display Language Configuration...

Page 13: ...gled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Select Display Rate a...

Page 14: ...wrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4 20 mA Input Frequency Input Pulse Inp...

Page 15: ...rate Input Modes Contact Input Set FVS Esc Hidden Remote Local Set DFD Set Rev Alarm Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 To calculate the Max Flowrate To determ...

Page 16: ...ack out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contac...

Page 17: ...process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you used Menu button to...

Page 18: ...top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button then selecting Input Se...

Page 19: ...select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press the RIGHT ARROW...

Page 20: ...k by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pulse Batch setup then...

Page 21: ...onfigured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to Cycle Adjustment set...

Page 22: ...xt digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two screens have been...

Page 23: ...arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process un...

Page 24: ...esired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short cu...

Page 25: ...gering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay time is recommende...

Page 26: ...n discharge side of MD3 pump Wiring for sensor can be connected directly to a MD3 pump Pump will stop pumping if sensor detects no flow A relay will then close allowing for remote alarm indication or...

Page 27: ...an 430 microsiemens will not be detected This system is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite Chlorine Hydrochloric muriatic Acid Sodium Hydroxide...

Page 28: ...etting section 4 4 is switched to disabled while LOCAL ONLY is selected This menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact I...

Page 29: ...Stop Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS DFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Page 30: ...0 Pump Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency H...

Page 31: ...r does not assume responsibility for damage to pump that has been caused by chemical attack 6 2 Cleaning Pump Pump will require occasional cleaning especially Injection fitting Footvalve Strainer and...

Page 32: ...7 0 Exploded view and parts list 1 2 4 6 8 7 10 22 9 15 14 3 13 11 3 12 Page 32 CHEM FEED MD3...

Page 33: ...001 505 MANIFOLD WITH FLANGE AND UNION NUT PLUG WITH O RING EP 6 90002 350 DRIVE HEAD INSERT 2 7 72000 583 KIT DIAPHRAGM PVDF MD3 2 8 70001 345 CARTRIDGE VALVE TFE P 8 70001 346 CARTRIDGE VALVE EP 9 9...

Page 34: ...32 151 303 751 1508 2252 3041 RPM 1 3 10 19 48 95 142 190 GPH 0 5 2 4 4 8 11 9 23 9 35 7 48 2 Feed Rate at 90 PSIg ML MIN 25 145 278 694 1388 2107 2391 RPM 1 3 10 19 48 95 142 190 GPH 0 4 2 3 4 4 11 0...

Page 35: ...Page intentionally left blank Page 35 CHEM FEED MD3...

Page 36: ...Page intentionally left blank Page 36 CHEM FEED MD3...

Page 37: ...Page intentionally left blank Page 37 CHEM FEED MD3...

Page 38: ...iption of the problem and proof of purchase Prepay all shipping and insurance cost COD shipments will not be accepted Damage caused by improper packaging is the responsibility of the sender When In Wa...

Page 39: ...ia New Zealand 9 230V 50HZ power cord BS 1363 A plug United Kingdom X No Power Cord Elastomer Material O Rings V TFE P E EP Miscellaneous Options leave blank for standard model A Hastelloy C check val...

Page 40: ...ramework available to them for the return recycle recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances The WEEE ma...

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