Blue Sea Systems Battery LINK 7606 User Manual Download Page 4

Specifications are subject to change. See bluesea.com/products/7606 for current information.

3

BatteryLink

®

 Charger Features

The BatteryLink® Charger is a 120V AC/230V AC nominal input, 12V DC nominal output, 20A battery charger with 
integral battery combiner (ACR) providing a second battery connection, as well as standard ACR function 
when AC power is not present.

•  AC plug-in at the dock, provides 20A of charge current
•  Integrated ACR automatically combines batteries during charging, isolates batteries when discharging and    
  when starting engines
•  Start isolation protects sensitive electronics from voltage sags and spikes
•  Emergency jump start by using optional remote switch (not included) to combine both batteries if start battery is low
•  Battery temperature compensation prolongs battery life
•  Supports alternators up to 170A 
•  One-piece stainless flange nuts ensure safe and secure connections
•  Ignition protected—safe for installation aboard gasoline powered boats
•  Includes a remote indicator LED with mounting bezel
•  Snap-on insulating cover

Automatic Three Stage Charging

The BatteryLink® Charger uses a three stage automatic charging profile. The three stages are referred to as bulk, 
absorption, and rest/float. The charger will move between these stages automatically, with no user intervention. When the 
charger starts, it goes first to the bulk stage. This is where the first 75% – 80% of charging takes place. It is a constant 
current mode, in which the charger outputs as much current as it can to drive the voltage of the battery up to the 
absorption voltage. Once the absorption voltage is reached, the charger enters absorption mode. This is a constant 
voltage mode, in which the battery is held at the absorption voltage to complete the last 20% – 25% of charging. In the 
absorption stage, current will decrease according to the batteries’ needs plus any additional current required for active 
loads.  The length of time spent in the absorption stage will vary based on battery type, battery capacity, and the pres-
ence of loads, but will be a minimum of 1 hour up to a maximum of 5 hours. Added loads causing the charger to reach 
its current limit will result in transition back to bulk mode, and time will be added back to the absorption timer while in 
bulk. After the absorption stage, the charger will move to the rest/float stage. The float stage is a constant voltage mode 
intended to maintain fully charged batteries while supplying current for loads as necessary. The rest mode is included 
as an energy saving mode, and for compliance with California Energy Commission (CEC) and U.S. Department of Energy 
(DOE) requirements. In the rest stage, the charger output is turned off to conserve energy, and the battery voltages are 
monitored. If loads or self-discharge on either battery cause the voltage to drop to 12.9V (temperature compensated), 
the charger enters float mode for 4 hours in order to maintain the battery and supply current to loads. After seven days of 
continuous operation, the charger will repeat the full charge cycle to ensure good battery health.

Bulk

Current

Max Current Limit

Absorption Voltage

Absorption ends after 1 hour if 

current is <1A, or 5 hours max.

Float Voltage

Rest End Voltage

Time

Absorption

Float

Rest

Voltage

Time

Summary of Contents for Battery LINK 7606

Page 1: ...s for the BatteryLink Chargers This User Manual describes the product mentioned herein at the time of its publication Specifications and performance are subject to change at the discretion of Blue Sea Systems To view the most current revision of this publication visit bluesea com products 7606 Scan for additional product information YEAR WARRANTY ...

Page 2: ...er or other means for disconnection from the supply mains must be incorporated in the fixed wiring to the charger in accordance with wiring rules e The AC supply cord should be protected by a Residual Current Device RCD suitable for personal shock protection Make AC connection in a secure manner that will avoid contact with water 7 DO NOT OPERATE CHARGER IF IT HAS A DAMAGED CORD has received a sha...

Page 3: ...ions cover snaps in place to insulate terminations MULTISTAGE CHARGER INTEGRATED ACR Remote LED included Battery temperature sensor included PN 1820 DC Output Battery negative connection 1 4 20 studs accept 1 4 or M6 ring terminals Use 7 16 socket wrench Tighten to 60 in lb 6 78 Nm Do not overtighten Battery positive connections 3 8 16 studs accept 3 8 or M10 ring terminals Use 9 16 socket wrench ...

Page 4: ...the battery up to the absorption voltage Once the absorption voltage is reached the charger enters absorption mode This is a constant voltage mode in which the battery is held at the absorption voltage to complete the last 20 25 of charging In the absorption stage current will decrease according to the batteries needs plus any additional current required for active loads The length of time spent i...

Page 5: ... or away from the dock This means both batteries will be charged during AC powered charging or when AC power is not available and a secondary charging source is active such as your engine s alternator The ACR includes an optional Start Isolation feature which can be used to prevent engine starting current being drawn from the auxiliary battery Start Isolation protects sensitive electronics wired t...

Page 6: ...itive Wire sized for maximum alternator output Negative Wire sized for 20A charger output Alternator up to 30A Alternator up to 60A Alternator up to 120A Alternator up to 170A 6 ft 1 83 meters NO 8 AWG 10 mm 6 AWG 16 mm 2 AWG 35 mm 1 0 AWG 70 mm 10 AWG 6 mm YES 8 AWG 10 mm 4 AWG 25 mm 1 0 AWG 70 mm 3 0 AWG 95 mm 10 AWG 6 mm 10 ft 3 05 meters NO 6 AWG 16 mm 4 AWG 25 mm 1 AWG 50 mm 1 0 AWG 70 mm 8 A...

Page 7: ...attach the sensor in the center between multiple batteries When external circumstances could create a significant difference in temperature on one side of a battery versus another always attach the sensor on the warmest side NEVER pierce the battery casing with a screw or other fastener Extend sensor wires as necessary to reach the charger using appropriate fully insulated butt connectors or a ter...

Page 8: ...lue Ground Green Yellow ENGINE DC SAFETY GROUND See Wire Size and Fuse Rating Table page 5 Wire size and fuse rating based on house loads For more information use the Circuit Wizard at circuitwizard bluesea com DC safety ground wire must be no more than one nominal wire size smaller than the positive battery wires If the rating of the circuit protection used in the positive battery wires is greate...

Page 9: ...Y START BATTERY 2A FUSE 16 AWG 1 5mm FUSE 7606 AC AC Connections Line Brown Neutral Blue Ground Green Yellow DC SAFETY GROUND OPTIONAL COMBINE SWITCH sold separately YELLOW WIRE RED WIRE ENGINE See Wire Size and Fuse Rating Table page 5 Wire size and fuse rating based on house loads For more information use the Circuit Wizard at circuitwizard bluesea com DC safety ground wire must be no more than ...

Page 10: ...COVER REMOVED THIS VIEW SHOWN WITH COVER REMOVED FOR OPTIMAL PERFORMANCE MOUNT VERTICALLY AS SHOWN IN A WELL VENTILATED AREA RECOMMENDED MOUNTING CLEARANCE 175mm MINIMUM ON ALL SIDES 90 22 90mm STUD HEIGHT TYP 2X 44 11 1mm STUD HEIGHT 1 09 27 6mm TERMINAL HEIGHT TYP 3X 42 10 7mm STUD HEIGHT 8 63 219 1mm 23 5 9mm TERMINAL HEIGHT 2 60 66 0mm 4 29 108 9mm 7 67 194 8mm TYP 2X 0 0 0mm 0 0 0mm TYP 2X 5 ...

Page 11: ...13 5V 30 sec ACR Open Voltage 12 75V 10 sec 12 35V if voltage is rising ACR Manual Combine Timeout 10 minutes Operating Current no AC power 10mA Negative Terminal Stud Size 1 4 20 accepts M6 ring terminal Maximum 1 4 Terminal Stud Torque 60 in lb 6 8 Nm Positive Terminal Stud Size 3 8 16 accepts M10 ring terminal Maximum 3 8 Terminal Stud Torque 140 in lb 15 8 Nm Quick Connect Terminal Size 1 4 x ...

Page 12: ...ted emission EN61000 3 2 Harmonics EN61000 3 3 Voltage fluctuations and flicker Immunity EN 55014 2 2015 EN61000 4 2 Electrostatic discharge EN61000 4 3 RF electromagnetic field EN61000 4 4 Fast transient EN61000 4 5 Surges EN61000 4 6 RF conducted disturbances EN61000 4 11 Voltage dips and interruptions Ignition Protection ISO 8846 ed 1 The notified body HPi Verification Services Ltd NB 1521 perf...

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