4-2.
CONTROLLER TROUBLESHOOTING
4-2.1.
Zapi Handset
A Zapi Handset is available that is designed specifi-
cally for use with the Zapi controller. It serves multiple
functions of reading diagnostic data, testing truck
operation, setting options, adjustments and parameter
changes of the controller. The Zapi Handset is avail-
able through your
Blue Giant
dealer. If you require
dealer location information, contact
Blue Giant
.
Remove the rubber plug from the CNC connector of
the controller and plug in the Zapi Handset connector
Figure 4-1 Connecting the Handset
4-2.2. Fault Detection.
4-2.2.1. General
The controller provides diagnostics information to
assist technicians in troubleshooting problems. When
a fault is detected, an alarm is recorded in the logbook.
It has a FIFO (First Input First Output) structure that
means the oldest alarm is lost when the database is
full and a new alarm occurs. The logbook is composed
of alarms with the following information:
• The alarm code
• The times that each alarm occurs consecutively
• The Hour Meter value when the latest event of every
alarm occurred
• The invert temperature when the latest event of
every alarm occurred.
This function permits a deeper diagnosis of problems
as the recent history can be revisited.
4-2.2.2. Logbook Access
To view the alarm logbook proceed as follows:
1.
Connect the Zapi Handset, refer to paragraph
2.
Press the ROLL down button (1,
) and
the ENTER button (3) at the same time to enter
the MAIN MENU.
3.
Press the ROLL down button (2) or the ROLL up
button (1) to find the ALARMS display.
4.
Press the ENTER button (3) to view the alarms.
5.
Press the OUT button (6) to exit the alarms.
NOTE: Refer to bigjoesupport.com for the Zapi sup-
plement containing detailed information on
alarm codes. There are two versions shown.
The PDS uses the Standard version which
lists the error by: Alarm Name, Repetitions,
Temperature and Hour Meter reading.
4-2.3. Testing Truck Operation.
The Zapi Handset can be used to test certain truck
operations as follows:
1.
Connect the Zapi Handset, refer to paragraph
2.
Press the ROLL down button (1,
) and
the ENTER button (3) at the same time to enter
the MAIN MENU.
3.
Press the ROLL down button (2) or the ROLL up
button (1) to find the TESTER display.
4.
Press the ENTER button (3) to view the tests.
5.
To verify various switch functions, locate the
switch on the display and then operate that func-
tion to verify operation
6.
Press the OUT button (6) to exit the tests.
R6840
22
Summary of Contents for BGN-40
Page 6: ...Figure 1 2 PDS Lift Truck R6765 6...
Page 12: ...NOTES 12...
Page 18: ...NOTES 18...
Page 34: ...NOTES 34...
Page 39: ...Figure 5 4 Cap Assembly R6809 39...
Page 44: ...Figure 7 1 Transmission Motor Brake Assembly R6811 44...
Page 45: ...Figure 7 2 Adjustable Straddle R6814 45...
Page 46: ...NOTES 46...
Page 48: ...Figure 8 2 Elevation System Telescopic R6816 48...
Page 50: ...Figure 8 3 Mast TRIMAST R6817 50...
Page 52: ...NOTES 52...
Page 56: ...Figure 9 2 Mast Telescopic R6816 56...
Page 57: ...Figure 9 3 Lift Cylinder Telescopic R6825 57...
Page 59: ...Figure 9 4 Mast TRIMAST R6817 59...
Page 60: ...Figure 9 5Free Lift Cylinder TRIMAST R6826 60...
Page 62: ...Figure 9 6 Secondary Lift Cylinder TRIMAST R6827 62...
Page 64: ...Figure 10 1 Electrical System R6478 R6828A 64...
Page 67: ...Figure 10 3 Transmission Motor Brake Assembly R6811 67...
Page 68: ...NOTES 68...
Page 70: ...NOTES 70...
Page 72: ...Figure 12 1 Steering System R6807 72...
Page 74: ...Figure 12 2 Control Head R6808 74...
Page 76: ...Figure 12 3 Cap Assembly R6809 76...
Page 79: ...NOTES 79...
Page 80: ...Figure 12 5 Transmission Motor Brake Assembly R6811 80...
Page 82: ...Figure 12 6 Compartment R6813 82...
Page 84: ...Figure 12 7 Adjustable Straddle R6814 84...
Page 86: ...Figure 12 8 Fixed Straddle PDS 40 ONLY R6844 86...
Page 88: ...Figure 12 9 Caster Adjustable Straddle R6834 88...
Page 90: ...Figure 12 10 Caster Fixed Straddle R6845 90...
Page 92: ...Figure 12 11 Elevation System Telescopic R6816 92...
Page 94: ...Figure 12 12 Elevation System TRIMAST R6817 94...
Page 96: ...Figure 12 13 Lift Carriage R6815 96...
Page 100: ...Figure 12 16 Pump Motor Assy R6820 100...
Page 102: ...Figure 12 17 Hydraulic System Telescopic R6821A 102...
Page 104: ...Figure 12 18 Hydraulic System Telescopic R6822A 104...
Page 106: ...Figure 12 19 Hydraulic System TRIMAST R6823A 106...
Page 108: ...Figure 12 20 Hydraulic System TRIMAST R6824 108...
Page 110: ...Figure 12 21 Lift Cylinder Telescopic R6825 110...
Page 112: ...Figure 12 22 Free Lift Cylinder TRIMAST R6826 112...
Page 114: ...Figure 12 23 Secondary Lift Cylinder TRIMAST R6827 114...
Page 116: ...Figure 12 24 Electrical System R6828A 116...
Page 119: ...NOTES 119...
Page 120: ...Figure 12 26 Drive Motor R6830 120...
Page 125: ...125...