WARNING
Do not operate this vehicle unless you have been
authorized and trained to do so, and have read all
warnings and instructions in Operator’s Manual and on
this vehicle. Read, understand and comply with the
information on the vehicle’s nameplate at all times.
Do not operate this vehicle until you have performed
the daily operation’s check list. Verify and inspect tires,
horn, battery, controller, lift and hydraulic systems,
brakes, steering mechanism and guards. Verify that all
emergency controls, personal protection and safety
devices are in place and functioning correctly and
ensure the vehicle is free of fluid leaks and has no
loose or missing parts. Report any problems to the
designated authority and do not use the vehicle until
they are corrected by a qualified mechanic.
This vehicle must not be modified without the
manufacturer’s consent. Components critical to the
vehicles stability such as batteries shall not be
replaced with lighter weight components.
Operate vehicle only from designated platform operat-
ing position. Use this vehicle indoors on level surfaces
only. Never operate on ramps and slopes or uneven
floors. This vehicle is not for use on mezzanines or
balcony areas. Before operating, inspect the floor area
it will be used on and be certain it will support the
vehicle at full capacity and lift height. Identify and
avoid holes, drop-offs, bumps and obstructions.
Before and during all vehicle operations ensure that
adequate clearance is maintained from overhead
obstructions and energized electrical conductors and
parts.
Before elevating platform be sure access gates are in
position. Keep feet on platform floor at all times while
using vehicle, never climb onto access gates or
platform shelf. Do not use ladders, planks or other
devices to achieve additional height on platform.
When transferring loads to platform or platform shelf,
do not exceed capacity ratings on vehicle nameplate.
Ensure loads are centered and do not contact any
obstructions in the vehicle’s vicinity. Do not stabilize
the platform by contact with adjacent objects such as
racks or shelving. Do not use the platform as a crane.
Take care to prevent electrical cords, hoses or other
equipment from entangling in platform. Ensure area
surrounding the vehicle is free of personnel and
equipment before lowering platform.
Maintain a clear view of the ground while travelling and
a safe distance from obstacles in the vehicle or
platform’s path. Ensure personnel in the vicinity are
aware of the vehicle’s movement. Travel at a safe
speed for the conditions the vehicle is operating in.
Observe applicable traffic regulations. Yield right of
way to pedestrians. Slow down and sound horn at
cross aisles and wherever vision is obstructed. Avoid
hazardous locations.
Enter and exit platform only through open access
gates and with the platform fully lowered and vehicle
stopped. When leaving vehicle unattended, remove
key to prevent unauthorized use.
2
Summary of Contents for BG ZERO
Page 4: ...4...
Page 20: ...Table 3 3 Troubleshooting Chart Traction Lift Controller 20...
Page 21: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 21...
Page 22: ...Table 3 3Troubleshooting Chart Traction Lift Controller Continued 22...
Page 23: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 23...
Page 24: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 24...
Page 28: ...NOTES 28...
Page 30: ...Figure 5 1 Drive System EC_0003 30...
Page 33: ...Figure 6 2 Frame EC_0001 33...
Page 34: ...Figure 6 3 Transmission Motor Brake Assembly EC_0004 34...
Page 37: ...Figure 7 2 Elevation System Overview EC_0013 37...
Page 38: ...Figure 7 3 Elevation System Breakdown EC_0014 38...
Page 39: ...Figure 7 4 Platform EC_0017 39...
Page 40: ...40...
Page 42: ...Figure 8 1 Hydraulic System EC_0007 42...
Page 45: ...Figure 8 4 Elevation System Overview EC_0013 45...
Page 46: ...Figure 8 5 Elevation System Breakdown EC_0014 46...
Page 48: ...Figure 9 1 Electrical System EC_0009 48...
Page 52: ...Figure 9 3 Elevation System Breakdown EC_0014 52...
Page 53: ...Figure 9 4 Platform EC_0017 53...
Page 54: ...Figure 9 5 Operating Control Assembly Left EC_0005 54...
Page 55: ...Figure 9 6 Operating Control Assembly Right EC_0006 55...
Page 56: ...NOTES 56...
Page 58: ...NOTES 58...
Page 60: ...Figure 11 1 Frame EC_0001 60...
Page 62: ...Figure 11 2 Caster Assembly EC_0002 62...
Page 64: ...Figure 11 3 Drive System EC_0003 64...
Page 66: ...Figure 11 4 Transmission Motor Brake Assembly EC_0004 66...
Page 68: ...Figure 11 5 Operating Control Assembly Left EC_0005 68...
Page 70: ...Figure 11 6 Operating Control Assembly Right EC_0006 70...
Page 72: ...Figure 11 7 Hydraulic System EC_0007 72...
Page 74: ...Figure 11 8 Hydraulic Pump Assembly EC_0008 74...
Page 76: ...Figure 11 9 Electrical System EC_0009 76...
Page 78: ...Figure 11 10 Wiring Harness 1 EC_0010 78...
Page 80: ...Figure 11 11 Wiring Harness 2 EC_0011 80...
Page 82: ...Figure 11 12 Wiring Cables EC_0012 82...
Page 84: ...Figure 11 13 Elevation System Overview EC_0013 84...
Page 86: ...Figure 11 14 Elevation System Breakdown EC_0014 86...
Page 88: ...Figure 11 14Elevation System Breakdown Continued EC_0014 88...
Page 90: ...Figure 11 15 Lift Cylinder EC_0015 90...
Page 92: ...Figure 11 16 Lift Cylinder Assembly Tray EC_0019 92...
Page 94: ...Chain Assembly Figure 11 17 Chain Assembly EC_0016 94...
Page 96: ...Figure 11 18 Operator Platform EC_0017 96...
Page 98: ...Figure 11 18Operator Platform Continued EC_0017 98...