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Blue Diamond® Attachments

4

This 

SAFETY ALERT SYMBOL

 identifies important 

safety messages on the equipment and in the 

owner’s manual. When you see this symbol, be 

alert to the possibility of personal injury and 

carefully read the message that follows.

The signal word 

DANGER

 on the machine and in 

the manuals indicates a hazardous situation which, 

if not avoided, will result in death or serious injury.

The signal word 

WARNING

 on the machine and 

in the manuals indicates a potentially hazardous 

situation which, if not avoided, could result in 

death or serious injury.

The signal word 

CAUTION

 on the machine and 

in the manuals indicates a potentially hazardous 

situation which, if not avoided, may result in minor 

or moderate injury. It may also be used to alert 

against unsafe practices.

The signal word 

IMPORTANT

 identifies procedures 

which must be followed to avoid damage to the 

machine.

Safe Operation Needs a Qualified Operator

AVOID SERIOUS INJURY OR DEATH

Operators must receive instructions before 

operating the machine. Untrained operators can 

cause serious injury or death. For an operator 

to be qualified, he or she must not use drugs 

or alcoholic drinks which impair alertness or 

coordination while working. An operator who 

is taking prescription drugs must get medical 

advice to determine if he or she can safely 

operate a machine and the equipment.

Operator Training

•  Check the rules and regulations at your 

location. The rules may include an employer’s 

work safety requirements. Regulations may 

apply to local driving requirements or use 

of a Slow Moving Vehicle (SMV) emblem. 

Regulations may identify a hazard such as a 

utility line.

•  The new operator must start in an area without 

bystanders and use all the controls until he or 

she can operate the machine safely under all 

conditions of the work area.

2. Safety

2.1 

General Safety Information

SAFETY ALERT SYMBOL

DANGER

WARNING

CAUTION

IMPORTANT

WARNING

Summary of Contents for Mini Pickup Broom

Page 1: ...Operation and Maintenance Manual Mini Pickup Broom 888 376 7027 BlueDiamondAttachments com Register your WARRANTY within 30 days of purchase...

Page 2: ...e with regard to the information contained within this manual Blue Diamond assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for i...

Page 3: ...3 3 Attachment Installation 8 4 Maintenance 9 14 4 1 General 9 4 2 Removing Broom Wafers 10 4 3 Replacing Broom Wafers 11 4 4 Removing and Replacing Motor 12 4 5 Removing and Replacing Bearing 13 4 6...

Page 4: ...to avoid damage to the machine Safe Operation Needs a Qualified Operator AVOID SERIOUS INJURY OR DEATH Operators must receive instructions before operating the machine Untrained operators can cause se...

Page 5: ...he safety precautions Failure to follow the safety procedures before cleaning adjusting lubricating or servicing this unit could result in serious injury or death Before cleaning adjusting lubricating...

Page 6: ...en sweeping or dumping operations Attaching to Loader Never crawl under raised loader arms or attachment To attach the Broom to the loader 1 Start the loader engine and rotate the coupler out Retract...

Page 7: ...or the broom to sweep Avoid excessive down pressure on the broom Carry bucket so bolt on edge is 1 above ground line Bucket should not contact ground only broom When sweeping forward rotate the brush...

Page 8: ...se the shut off value to stop bristle rotation when the gutter brush is raised When not in use for long periods of time remove the gutter brush and connect the primary broom motor directly to the load...

Page 9: ...g can be accessed by removing the chain cover Checking and Adjusting the Broom Pattern The brush pattern should be checked and adjusted every 8 hours or daily To check and adjust the pattern 1 Move th...

Page 10: ...osen chain tensioner sprocket and remove chain 4 Remove bearing guard on the right hand side and remove hardware from both bearings 5 Using hoist raise broom housing off of broom core Roll broom core...

Page 11: ...ly wafers The retention pins on consecutive wafers should alternate 180 degrees and be trapped by opposite bars 4 Install last wafer and install broom drum retaining plate Carefully lay the core on it...

Page 12: ...e chain cover Loosen and remove chain 3 Remove drive sprocket 4 Remove hoses and motor cover plate 5 Remove motor mount plate and unbolt from motor 6 Reassemble in reverse order Confirm all hardware i...

Page 13: ...nd remove chain 3 Remove shaft sprocket 4 Remove bearing guard on the right side 5 Remove bearing hardware Loosed set screws and remove bearings 6 Replace bearings and reassemble in reverse order Conf...

Page 14: ...bolts to be torqued as follows 4 Maintenance BOLT SIZE TORQUE LB FT 1 4 20 UNC 8 5 16 18 UNC 17 3 8 16 UNC 30 7 16 14 UNC 50 1 2 13 UNC 75 1 2 20 UNF 90 5 8 11 UNC 150 3 4 10 UNC 260 7 8 9 UNC 430 1 8...

Page 15: ...15 Blue Diamond Attachments 5 Assembly 5 1 Parts Breakdown...

Page 16: ...3 216840 Pivot Stop Pin 2 2 2 4 216573 Bent Pull Clevis Pin 2 2 2 5 216465 Main Hood Pivot Pin 2 2 2 6 299423 Bolt 3 8 16 X 1 00 9 9 9 7 216860 Machine Hose Set 78 Hose Length Between Fittings 1 1 1 8...

Page 17: ...54 1 216805 42 Drum Shaft 42 1 216805 48 Drum Shaft 48 1 216805 54 Drum Shaft 54 1 2 216812 Mini Pub Drum Shaft Mount Ring Outer 2 2 2 3 216842 6 3 8 X 18 Poly Convoluted Wafer 18 20 23 216864 6 3 8 X...

Page 18: ...Blue Diamond Attachments 18 5 Assembly 5 3 Hood Assembly Breakdown...

Page 19: ...over 1 1 1 10 216838 Motor Cover Plate 1 1 1 11 216826 Hydraulic Motor 200 cc 8 12 GPM 1 1 1 216425 Hydraulic Motor 315 cc 12 20 GPM 1 1 1 12 299428 Hex Bolt Grade 8 3 8 16 X 1 50 28 31 33 13 299433 2...

Page 20: ...Kit Breakdown 2 6 17 3 5 7 8 9 1 WATER PUMP ASSEMBLY 10 6 4 18 11 10 PICKUP BROOM WATER KIT WATER PUMP ASSEMBLY 16 17 15 13 14 12 ITEM PART NUMBER DESCRIPTION QTY 42 QTY 48 QTY 54 1 316565 Water Kit...

Page 21: ...216673 Pump Mount Bracket 1 9 216852 Water Tank Strap 16 gal 2 10 299423 Hex Head Screw 3 8 16 x 1 00 12 11 255458 Pump Hood 1 12 216540 Water Pump 1 13 216542 Strainer For Water Kit 1 14 298115 Deuts...

Page 22: ...Base Weldment For 42 216858 Mini Pub Spray Bar Base Weldment For 42 2 299423 Hex Bolt Grade 8 3 8 16 X 1 2 3 299625 Locknut 375 16 2 4 216316 KIT Sprayer Tip Assembly 110 Nozzle 2 5 216315 Nozzle 90...

Page 23: ...machine rated capacity WARRANTY CLAIM To submit a warranty claim a return authorization from BLUE DIAMOND ATTACHMENTS must be obtained The failed part may then be returned Tampering with the failed p...

Page 24: ...QUALITY DEPENDABILITY INTEGRITY Blue Diamond Attachments 4512 Anderson Road Knoxville TN 37918 888 376 7027...

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