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DRAW-OFF VALVE CLEANING

1.  If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve

counterclockwise until it is completely disengaged from the threads.  Grasp the valve knob
and slowly pull out the valve stem.  Wash the valve stem, disk and handle.  Insert a nylon
brush, wet with detergent and water, into the valve body and tangent draw-off tube.  Brush
vigorously.

2.  Replace the valve stem assembly and turn the hex nut until snug.  Rinse the kettle with clean

warm water.

3.  Leave the draw-off valve open when the kettle is not in use.

DAIRY DRAW-OFF VALVE CLEANING

1.  Remove the plug by first removing the handle, then turn the plug to line up with the pin and

pull with both hands.  It is important to use both hands because the plug is heavy.

2.  Put the plug in a plastic pail that contains a mild soap solution.  A plastic pail works best, as it

reduces the possibility of nicking or scratching the plug.  If the plug gets scratched it may not
seal correctly and could leak.

3.  Use a soft cloth or soft brush and clean all surfaces.

4.  Using both hands remove the valve from the soap and rinse well in another plastic pail that

contains fresh water.

5.  Wash out the kettle as normal.

6.  Return the plug into the body.  Be sure the plug is inserted into the notch and turned.  Ensure

the plug is tight and secure before letting go of it.

If you are cleaning a body and plug assembly, remove the plug and follow the above procedures.
when finished with the plug, follow the same instructions for washing the body.  Always use both
hands when handling the plugs.  Reassemble the plug into the body and use as normal.

WHAT TO DO IF SURFACE RUST APPEARS

Metal utensils should never be used as they will scratch the surface of the equipment and rust
may begin to form.  To remove surface accumulation of rust from the inadvertent use of such
utensils, the following procedure may be used.

CAUTION:  Improper use of this procedure may damage your
appliance!

1.  Use undiluted white vinegar with a non-abrasive scouring pad (plastic) or cloth on the

affected area to remove the rust stain.  The appliance should not be heated and remain at
room temperature during the entire cleaning process.

Summary of Contents for KLT-100DS

Page 1: ...TILTING KETTLE AND DIRECT STEAM PEDESTAL TILTING KETTLE INSTALLATION OPERATION MAINTENANCE BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 800 331 5842...

Page 2: ...possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance...

Page 3: ...SERVICE CONNECTIONS KLT DS 4 INSTALLATION AND SERVICE CONNECTIONS KPT DS 5 1 0 INSTALLATION INSTRUCTIONS 6 2 0 INTRODUCTION DESCRIPTION 7 3 0 BASIC FUNCTIONING 7 4 0 OPERATING INSTRUCTIONS 8 5 0 CLEAN...

Page 4: ...14 5 368 37 940 546 21 5 765 30 13 394 15 5 368 14 5 STEAM SUPPLY 3 4 IPS 5 30 PSI 34 205 kPa OPTIONAL 5 45 PSI 34 310 KPa CONDENSATE RETURN 1 2 IPS 1512 1588 62 5 64 1626 1879 74 1930 76 59 5 K L 241...

Page 5: ...0 940 37 C 940 D E F G H K 303 litres 80 gallons 227 litres 60 gallons 28 710 840 33 42 5 1080 26 660 750 29 5 1029 40 5 STEAM SUPPLY 3 4 IPS 19MM 35 psi 2 4 KG CM 2 CONDENSATE RETURN IPS 13mm M N 2 J...

Page 6: ...ulfil NSF requirements 6 Connect steam line 3 4 pipe size to the kettle making sure there is a steam control valve strainer fairly convenient to the kettle 7 Connect kettle condensate return line to a...

Page 7: ...apacity of that kettle in U S gallons Thus a KLT 40DS is a two thirds jacketed direct steam kettle mounted on legs with a capacity of 40 gallons U S 3 2 FUNCTIONING MODE Blodgett direct connected stea...

Page 8: ...nt and its parts are hot Use care when operating cleaning and servicing Your kettle should be cleaned immediately after each use or when cooking a different product Before cleaning check that the kett...

Page 9: ...leak 3 Use a soft cloth or soft brush and clean all surfaces 4 Using both hands remove the valve from the soap and rinse well in another plastic pail that contains fresh water 5 Wash out the kettle as...

Page 10: ...oved by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of...

Page 11: ...uld be plumbed to the exit end of the kettle The thermostatic trap is a mechanical device that closes on high temperature and opens when the temperature drops allowing the water which formed from cond...

Page 12: ...12 that there is water in the jacket Open ball valve and drain Close valve and commence operation of kettle...

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