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1.0   INSTALLATION INSTRUCTIONS

1.  Select a location to provide drainage for kettle pour path when tilted and for draw-off valve if

so equipped.

2.  Mark hole locations through flanged adjustable feet on KLT-DS models and through pedestal

base on KPT-DS models.  Remove kettle.

3.  On hole locations marked, drill holes and insert expansion shields to accommodate 5/16" size

lag bolts.

4.  Reposition kettle. On KLT-DS models level kettle by making necessary adjustment on

flanged foot.

5.  Bolt down kettle and seal with Silastic or other equivalent sealing compound. Sealant must be

applied not only to bolt heads but also around flanges or pedestal base making contact with
floor surface to fulfil NSF requirements.

6.  Connect steam line (3/4" pipe size) to the kettle, making sure there is a steam control valve

strainer fairly convenient to the kettle.

7.  Connect kettle condensate return line to a drain or to a boiler return line.  Each kettle return

line must have a suitable steam trap. Boiler return lines must have a check valve.

8.  Safety relief valve on kettle must not be plugged as it is set to relieve excess pressure in the

kettle.

9.  If incoming steam pressure is greater than kettle maximum operation pressure then a

pressure reducing valve must be installed in the line.

10. If large amounts of water accumulate in the steam line it will be necessary to install one or

more ball float traps in the line to eliminate the water.

11. A steam line pressure gauge is also recommended to determine the actual amount of steam

coming to the kettle.

12. Check for proper operation.

Summary of Contents for KLT-100DS

Page 1: ...TILTING KETTLE AND DIRECT STEAM PEDESTAL TILTING KETTLE INSTALLATION OPERATION MAINTENANCE BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 800 331 5842...

Page 2: ...possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance...

Page 3: ...SERVICE CONNECTIONS KLT DS 4 INSTALLATION AND SERVICE CONNECTIONS KPT DS 5 1 0 INSTALLATION INSTRUCTIONS 6 2 0 INTRODUCTION DESCRIPTION 7 3 0 BASIC FUNCTIONING 7 4 0 OPERATING INSTRUCTIONS 8 5 0 CLEAN...

Page 4: ...14 5 368 37 940 546 21 5 765 30 13 394 15 5 368 14 5 STEAM SUPPLY 3 4 IPS 5 30 PSI 34 205 kPa OPTIONAL 5 45 PSI 34 310 KPa CONDENSATE RETURN 1 2 IPS 1512 1588 62 5 64 1626 1879 74 1930 76 59 5 K L 241...

Page 5: ...0 940 37 C 940 D E F G H K 303 litres 80 gallons 227 litres 60 gallons 28 710 840 33 42 5 1080 26 660 750 29 5 1029 40 5 STEAM SUPPLY 3 4 IPS 19MM 35 psi 2 4 KG CM 2 CONDENSATE RETURN IPS 13mm M N 2 J...

Page 6: ...ulfil NSF requirements 6 Connect steam line 3 4 pipe size to the kettle making sure there is a steam control valve strainer fairly convenient to the kettle 7 Connect kettle condensate return line to a...

Page 7: ...apacity of that kettle in U S gallons Thus a KLT 40DS is a two thirds jacketed direct steam kettle mounted on legs with a capacity of 40 gallons U S 3 2 FUNCTIONING MODE Blodgett direct connected stea...

Page 8: ...nt and its parts are hot Use care when operating cleaning and servicing Your kettle should be cleaned immediately after each use or when cooking a different product Before cleaning check that the kett...

Page 9: ...leak 3 Use a soft cloth or soft brush and clean all surfaces 4 Using both hands remove the valve from the soap and rinse well in another plastic pail that contains fresh water 5 Wash out the kettle as...

Page 10: ...oved by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of...

Page 11: ...uld be plumbed to the exit end of the kettle The thermostatic trap is a mechanical device that closes on high temperature and opens when the temperature drops allowing the water which formed from cond...

Page 12: ...12 that there is water in the jacket Open ball valve and drain Close valve and commence operation of kettle...

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