Blodgett 40GS-KLS Series Installation Operation & Maintenance Download Page 23 | Manualshive

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OM-40GS-KLS 21

Parts List

Key

Description

Part #

F

BURNER AND SENSOR ASSEMBLY

(NATURAL GAS)

139195

BURNER AND SENSOR ASSEMBLY

(PROPANE)

140062

1

ASM.BURNER MANIFOLD (NATURAL GAS) 139831

1

ASM. BURNER MANIFOLD (PROPANE) 140061

2

PILOT BRACKET

139181

3

ASM. PILOT BURNER (NATURAL GAS)

102258

3

ASM. PILOT BURNER (PROPANE)

104392

4

TUBE PILOT

139833

5

CABLE HI VOLT SPARK IGNITION

096728

6

SCREW/HEX HD 1/4-20 X 3/8

085199

7

SCREW PAN HD #10-32 X 1/4

003254

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Summary of Contents for 40GS-KLS Series

Page 1: ...ww blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170096 REV A 04 11 40GS KLS Series GAS SHORT STATIONARY FLOOR KETTLE INSTALLATION...

Page 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Page 3: ...T TO VENT STEAM AS NEEDED TO AVOID BURNS FROM THE VENTED STEAM THE VALVE DISCHARGE SHOULD POINT DOWN IMPROPER INSTALLATION WILL VOID WARRANTY DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVID...

Page 4: ...PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS VALVE ALLOW FIVE MINUTES FOR GAS TO VENT CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACT...

Page 5: ...ant Valley Road Cleveland Ohio 44131 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO...

Page 6: ...SI 4 Safety valve Lets steam out of the jacket if the steam pressure exceeds 30 PSI 5 Low water cutoff Turns off the burner if the water level in the jacket gets too low for safe operation Instruments...

Page 7: ...Fill faucet 4 Basket 5 Kettle brush kit 6 Gallon etch marks 7 Flanged feet Factory installed options Model Kettle Capacity Jacket Capacity Kettle Inside Diameter Kettle Depth Overall Width Front to Ba...

Page 8: ...es from the skid Pull the box up off the unit taking care to avoid damage or injury from any staples left in the box walls When installation is to begin cut the straps holding the kettle to the skid a...

Page 9: ...s on the gauge glass If the water level is low follow the instructions under Jacket Filling in the Maintenance Section of this manual 8 To protect personnel from steam coming out of the pressure relie...

Page 10: ...ted to the gas supply all gas line joints must be checked for leaks DO NOT USE A FLAME TO CHECK FOR LEAKS A thick soap solution or other suitable leak detector should be employed 15 PRESSURE TEST WARN...

Page 11: ...t if not See operating instructions to correct 5 Make sure the supplies of gas and electric power are on 6 Follow the Start Kettle Heating instructions in the Operation section of this manual Begin he...

Page 12: ...n of this manual c DO NOT attempt to light any burner with a flame d Open main supply gas valve handle in line with the pipe e Turn the toggle switch to ON For 90 seconds or until it succeeds the elec...

Page 13: ...e a Allow for water displacement by the baskets and product to be cooked This may mean only filling the kettle half full of water Test the basket and product displacement with the kettle OFF and with...

Page 14: ...the operator sets a temperature on the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the...

Page 15: ...air and the pressure gauge drops back to 0 PSI allow the pressure to build back to 5 PSI and repeat the procedure 4 Once steam has been vented from the jacket as described in 2 remove the hot water f...

Page 16: ...ly close the valve to prevent air from entering 4 Check water level in the jacket to ensure that it is between minimum and maximum marks on glass 5 Close the valve and reinstall the square head pipe p...

Page 17: ...s marked as shown on the circuit schematic drawings inside control housing and in this manual Be sure that new components are wired in the same manner as old components An examination of the circuit s...

Page 18: ...en the nut which holds it in place 8 As part of the daily cleaning program clean all inside and outside surfaces that may have been soiled Remember to check such parts as the under side of the cover c...

Page 19: ...the sanitizing agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly 13 It is recommended that the unit be sanitized just before use 14 If there is difficulty removing...

Page 20: ...s heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration X c Thermostat operation Thermostat should click when the dial is rota...

Page 21: ...e that they are securely attached Check magnetic operator for main valve on gas valve Repair or replace as necessary X Pilot lights but main burner will not come on the spark stays on Auth Service Rep...

Page 22: ...D TDO KIT 100573 NUT WING 10 24 FOR 1 1 2 2 009028 HANDLE 3 DIA SANITARY TDO VALVE 009029 STRAINER ASSEMBLY 9 DIA 1 4 HOLES FOR 2 009044 VALVE DRAW OFF 2 009046 SAFETY VALVE AND WATER FILL ASSY 097010...

Page 23: ...BLY PROPANE 140062 1 ASM BURNER MANIFOLD NATURAL GAS 139831 1 ASM BURNER MANIFOLD PROPANE 140061 2 PILOT BRACKET 139181 3 ASM PILOT BURNER NATURAL GAS 102258 3 ASM PILOT BURNER PROPANE 104392 4 TUBE P...

Page 24: ...22 OM 40GS KLS Parts List...

Page 25: ...OM 40GS KLS 23 Parts List...

Page 26: ...T LOW WATER PROBE 101143 36 STUDWELD 10 32 X 3 8 002928 37 NUT KEPS 10 32 W SHAKEPROOF WASHER 071256 Key Description Part No ELECTRICAL MOUNTING ASSEMBLY 139060 1 ASM ELECTRICAL PANEL 139187 2 WATER L...

Page 27: ...OM 40GS KLS 25 Electrical Schematic...

Page 28: ...26 OM 40GS KLS Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Page 29: ...OM 40GS KLS 27 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Page 30: ...28 OM 40GS KLS...

Page 31: ...OM 40GS KLS 29...

Page 32: ...PART NUMBER 170096 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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