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Lit. No. 43991, Rev. 01 

17 

November 1, 2012

MAINTENANCE

PRESEASON CHECK

Before the unit is placed in service for the ice control 
season, make sure that it is in top working condition. 
Here are some tips for getting your spreader ready.

Remove the motor cap assembly and inspect the 
following:

1.  Check the condition of the drive belt. Any cracks 

or damaged teeth indicate the need for a new belt. 
See "Drive Belt Replacement" in this section.

2.  Check the motor connection terminals for damage 

or corrosion. Clean or replace as necessary and 
coat with dielectric grease.

3.  Check the condition of the drive shaft bearings by 

fi

 rst removing the drive belt. To remove the drive 

belt see "Drive Belt Replacement" in this section. 
With the drive belt removed, spin the drive shaft 
by hand. Any excess noise or roughness in either 
bearing may indicate bearing failure.

4.  If bearings pass inspection be sure to thoroughly 

grease them with a good quality multipurpose 
grease. See "Bearing and Set Screw 
Maintenance" in this section.

5.  Verify that all drive sprocket set screws are tight. 

Verify that all other fasteners are tight. Refer to the 
Torque Chart in the Safety section of this manual.

6.  Check the condition of the motor cap assembly 

seal. This seal is very important to the reliability of 
the unit. Replace the seal if needed.

7.  Check the condition of the spinner disk. If the vanes 

are excessively worn, the unit may not spread as 
intended. Replace the spinner if necessary.

8.  Replace the motor cap assembly and locknuts.

9.  Verify that vehicle stoplights and spreader CHMSL 

are visible and working properly.

AFTER EACH USE

Disconnect the electrical plug located between the 
spreader and the truck before cleaning.

1.  Thoroughly clean the unit inside and out using 

tap water or a high-pressure washer. Avoid 
spraying water into bearings, motor and electrical 
connections. A long-handled brush can be used to 
aid cleaning.

2.  Apply dielectric grease to all electrical connections 

to prevent corrosion.

3.  Lubricate the drive shaft bearings with a good 

quality multipurpose grease.

 CAUTION

•  Do not operate a spreader in need of 

maintenance.

•  Before operating the spreader, reassemble 

any parts or hardware removed for cleaning 
or adjusting.

•  Before operating the spreader, remove 

materials such as cleaning rags, brushes 
and hand tools from the spreader.

•  Empty and clean spreader after every use. 

Material can freeze or solidify, causing unit 
to not work properly.

 CAUTION

Disconnect electric power at spreader 
electrical wiring harness connection and tag 
out if required before servicing or performing 
maintenance.

Summary of Contents for 94444

Page 1: ...with an earlier date CAUTION Read this manual before installing or operating the spreader This manual is for BLIZZARD LP 8 Tailgate Spreaders with serial numbers beginning with 090324 and higher Low P...

Page 2: ......

Page 3: ...ame ______________________________________________ Phone _________________________ Dealer Address _____________________________________________________________________________ Vehicle Model Year _____...

Page 4: ......

Page 5: ...er 13 SWING AWAY Spreader 13 OPERATING THE SPREADER 14 Driving and Spreading on Snow and Ice 14 Variable Speed PWM Control 14 Starting and Stopping the Motor 14 Adjusting the Spinner Speed 15 Blast Ma...

Page 6: ...elp ensure profitable and trouble free operation of your spreader Keep this manual accessible It is a handy reference in case minor service is required When service is necessary bring your spreader to...

Page 7: ...stop then lock out power Do not climb into or ride on spreader CAUTION If rear directional CHMSL light or brake stoplights are obstructed by the spreader the lights shall be relocated or auxiliary dir...

Page 8: ...d in the Maintenance section of this Owner s Manual PERSONAL SAFETY Remove ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or servic...

Page 9: ...7 8 9 150 378 591 1 8 220 583 893 Metric Grade 8 8 ft lb Size Torque Size Torque M 6 7 M 12 60 M 8 17 M 14 95 M 10 35 M 16 155 These torque values apply to fasteners except those noted in the instruct...

Page 10: ...des SAFETY INFORMATION Warning Label receiver mount only Caution Label both sides SWING AWAY mount only WARNING CAUTION LABELS Please become familiar with the Warning and Caution labels on the spreade...

Page 11: ...1 2012 Code Definition YY 2 Digit Year MM 2 Digit Month DD 2 Digit Day LL 2 Digit Location Code XXXX 4 Digit Sequential Number ZZZZZZ 5 7 Digit Assembly PN SERIAL NUMBER LABEL YYMMDDLLXXXXZZZZZ YYMMD...

Page 12: ...in an accident or damage Do not exceed GVWR or GAWR ratings as found on the driver side vehicle door cornerpost WARNING New untitled vehicle installation of a spreader requires National Highway Traff...

Page 13: ...ed to provide this service and service your spreader with factory original parts 1 Fasten the left and right top brackets along with any shims to the truck bed rail with two 1 2 cap screws two 1 2 fla...

Page 14: ...yers Keep your windshield and all glass on your vehicle clean to see around you Dress properly for the weather Wear layers of clothing as you get warm you can take off layers CAUTION Drinking and then...

Page 15: ...th the motor or wiring is detected The light will flash a number of flashes in a row pause then repeat Count the flashes to determine the nature of the malfunction and refer to the diagnostic chart be...

Page 16: ...nd remove both hinge pins 5 Remove the spreader from the vehicle and stand in an upright position This may require additional support Removing the Top Brackets 1 Remove the two 1 2 cap screws washers...

Page 17: ...of the motor cap assembly seal This seal is very important to the reliability of the unit Replace the seal if needed 7 Check the condition of the spinner disk If the vanes are excessively worn the un...

Page 18: ...ews and replace the motor cap CAUTION Overtightening the belt may result in damage to the motor or bearings Phillips Head Screws Belt deflects approx 3 8 MAINTENANCE POSTSEASON MAINTENANCE Before stor...

Page 19: ...rts made of plastic shall be disposed of in customary manner BEARING AND SET SCREW MAINTENANCE Disconnect the electrical plug between the spreader and the truck before performing any maintenance 1 Tig...

Page 20: ...oom Tubing 14 ga Yellow Accessory Circuit Not used Not used 30 Amp Fuse 10 ga Red To vehicle ignition accessory wire or fuse box 14 ga Red 6 Amp Fuse Two Way Molded Connector Motor Specification 12 Vo...

Page 21: ...as required Speed control dial on the cab control does not change motor speed 1 Malfunctioning cab control 1 Replace cab control 2 Red and white connectors are incorrectly hooked up 2 Reconnect so red...

Page 22: ...n pulley set screw or replace pulley if damaged 4 Spinner pulley is not secured to spinner shaft 4 Replace cap screw and nut if missing or damaged Replace pulley if damaged 5 Spinner shaft bearings ar...

Page 23: ......

Page 24: ...rovement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used Blizzard or the vehicle manufacturer may requir...

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