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Installation Manual

BlinkCharging.com 

 (888) 998.2546 

17

FAULT TYPE

SOLUTION

IP address communication failure or Server Communication 
Failure

Check the SPD and GFCI circuit

AC input over voltage / under voltage

The insulation check on the EV has failed. Please try to charge 
different EV.

DC output over voltage / over current

Please check the connection between the IM and CM boards. 
Check the LED lights on the CM and IM

Card reader failure

Please check the connection between the tr and cm boards. Check 
the LED lights on the CM and TR

Insulation fault

Possible failure of the gun to lock on the EV or the 24v supply 
voltage

Monitoring board communication failure

Reserved

Charging gun connection failure

Please check the connection between the DC and CM boards. 
Check the LED lights on the CM and communication lines of DC 
meter.

The emergency stop button is pressed

Check whether the emergency stop button is pressed, if it is, inspect 
the charger and if everything is normal, release the emergency 
button and restore the main breaker

Charging Session shutdown is not successful

MCU board and power module communication failure. Please press 
emergency stop button to stop the charging. Check the MCU board 
and power module CAN communication bus.

12. CUSTOMER RESPONSIBILITIES

1.  To operate the charge station with the required protective devices such as MCBs and switches and proper    

  cables installed.

2.  The operator/owner/customer is cautioned that any changes or modifications not approved by Tellus shall    

  void Tellus warranty policy

3.  To write an emergency plan that instructs people what to do in case of emergency.
4.  To locate and prepare the site as per the instructions laid out in this document.
5.  To make sure that there is sufficient space around the charger to carry out any regular maintenance work.
6.  To appoint a trained person(s) responsible for the safe maintenance/service of the charge station.
7.  Neither Tellus nor any of its affiliates shall be liable to the operator/owner/customer of this product or third   

  parties for damages, losses, costs, or expenses incurred by as a result of: an accident, misuse or abuse of  

  this product or unauthorized modifications, repairs or alterations to this product, or failure to strictly comply   

  Tellus operating and maintenance instructions.

Summary of Contents for TP-EVPD-30kW

Page 1: ...BlinkCharging com 888 998 2546 30kW DC CHARGER Product TP EVPD 30kW INSTALLATION MANUAL ...

Page 2: ...s TP EVPD 30kW charger The operations and programming manual are separate The model hosts different voltage and connector configurations Below are different product numbers TP5 30 480 1 Max Voltage 1000VDC Connectors CCS1 TP5 30 480 2 Max Voltage 1000VDC Connectors CCS1 and CHAdeMO TP5 30 480 2 Max Voltage 1000VDC Connectors CCS1 and CCS1 ...

Page 3: ...3 Installation Overview 6 4 Outline of Drawing TP 30 480 DCFC 7 5 Station Anatomy 8 6 Charger Installation 9 7 Operating Instructions 12 8 How to Start a Charging Session 13 9 Charger Settings 14 10 Maintenance and Service 15 11 Troubleshooting 16 12 Customer Responsibilities 17 13 Warranty 18 14 Appendix 19 ...

Page 4: ...caution levels required when access certain areas of the charger DANGER High voltage danger label to keep people safe from electrical discharge which could result in injury or potential death WARNING Warning icon represents hazard that could result in severe injury or possibly death GENERAL CAUTION Caution icon represents a potential hazard or unsafe practice that could result in injury SERVICE WA...

Page 5: ...ARDS FOR ACCESSIBLE DESIGN for Americans with Disabilities document 2010 ADA Standards for Accessible Design http www ada gov 2010ADAstandards_index htm Parking space allowances for wheelchair movement charger bollards and parking stops are defined in several publicly available EV charger installation recommended practices documents incorporating the ADA requirements http www ada gov For informati...

Page 6: ...K 10 Cooling System Air cooled Weight 176 lbs 80kg 220 lbs 100kg Dual Charging Protocol Mode 4 IEC 61851 ISO 15118 DIN SPEC 70121 Length of charging cable 16ft 5m Interface protocol OCPP 1 6J Communication Ethernet 4G Wi Fi Electrical Safety GFCI RCD 20 mA Type A UL Electrical Safety Surge Protection 20 kA Electrical Safety General Over Voltage Under Voltage Over Current Missing Ground Electrical ...

Page 7: ...parate dedicated ground exclusively for the charger considering the safety aspects The ground resistance should be less than or equal to 4Ω Copper cable of in accordance with NEC shall be used to connect charger housing to external ground Breaker Breaker 3P N with suitable current capacity depending up on the charger rating to be provided This shall be in accordance with NEC typically 1 25 X Full ...

Page 8: ...nual BlinkCharging com 888 998 2546 7 4 OUTLINE OF DRAWING TP 30 480 DCFC Charger Depicted to be mounted on a stand The dimension of the bracket remains the same from wall mount and stand mount units of measure in mm ...

Page 9: ...rivers about services available payment options and any errors Encrypted RFID Reader An RFID reader that identifies EV drivers by placing their RFID card on the pad DCFC Cord Mount Allows for placement of DCFC connector cables for ease of use and storage Emergency Stop Button Safety Measure if pressed all charging activity will be immediately stopped ...

Page 10: ...rate weighs around 175 lbs To lift the charger use the forklift cut outs in the lower frame of the charger The charger will be provided with a mounting bracket on the rear The mounting bracket comes with holes that are to be used for placement of the station The mounting screws are included in the delivery package and should be used on a brick or concrete wall for appropriate support Mounting Brac...

Page 11: ...ket against the wall 2 Make sure that the bracket is levelled Use the spirit level to ensure 3 Mark the location for the mounting holes 4 Drill the mounting holes as per the template provided 5 Insert the mounting bolts in the holes 6 Fix the charger on the mounting bracket and fix it with the screws ...

Page 12: ...Phase Neutral Earth 60Hz and current of 40 Amps AC INPUT TERMINATION MAIN BREAKER ABC are the 3 Phase Lines N is the Neutral PE is the Protective Earth or Ground Line Side Single input option 25 sq mm Please follow local codes Ampere Rating per Pole 63 Component Description 4 Pole MCB Schematic diagram of the input connection of the charger ...

Page 13: ...r Wait for 1 to 2 minutes to Boot the machine and check 3 icons at top corner of Charger display should appear This icon indicates the charger is not connected to a server network or loss of internet connectivity If no network is connected the station works as a stand alone device with Tellus Power RFID cards This icon indicates the charger is connected to a server network it can be authorized wit...

Page 14: ...pe the card Scan QR 4 Scan the QR code or start the charging from Mobile App 5 Charging session will begin within 60 seconds 6 To stop the charging Stop from the Mobile App or use STOP button on screen CREDIT CARD 1 Please select the Gun compatible to your EV 2 Plugin the connector and for CHAdeMO press the Please to Connect CHAdeMO 3 Charger display will show Please swipe the card Scan QR 4 Autho...

Page 15: ...IN CURRENT 0 PMAX 30000 CCS NETWORK 1 ETH1 INSYS PLC MAC 1 00 00 00 00 TIME 2020 08 20 T20 46 25 S NO PARAMETERS VALUE REMARKS 1 NETWORK ETH Ethernet DO NOT CHANGE 2 NETCFGFILE etc network interfaces Path DO NOT CHANGE 3 WLAN CONF home guest wpa_supplicant conf Path DO NOT CHANGE 4 DEVICE IP 192 168 0 3 IP Adress of Device 5 DEVICE GATEWAY 192 168 0 1 IP Adress of Gateway 6 DEVICE NET MASK 255 255...

Page 16: ... voltage for a time after shutting off the input power supply Allow 1 minute after powering down before servicing internal components MAINTENANCE ITEMS Perform periodic checks every 3 to 6 months based on the site conditions and the usage of the charging station 1 Check the input voltage and ensure it is within the acceptable limits 2 Check the Ground Earth resistance and ensure it is within the a...

Page 17: ...nt of the device 11 TROUBLESHOOTING ERROR CODES If an error occurs check the nature of the error by referring to following Error Code List and take appropriate actions according to instructions by the manufacturer ERROR DESCRIPTION POSSIBLE SOLUTION ERROR FLAG 0 Lightning protection device failure Check the SPD and GFCI circuit ERROR FLAG 1 Insulation detection abnormal The insulation check on the...

Page 18: ... Session shutdown is not successful MCU board and power module communication failure Please press emergency stop button to stop the charging Check the MCU board and power module CAN communication bus 12 CUSTOMER RESPONSIBILITIES 1 To operate the charge station with the required protective devices such as MCBs and switches and proper cables installed 2 The operator owner customer is cautioned that ...

Page 19: ...al consequential or otherwise Exclusions From Limited Warranty IMPORTANT The Limited Warranty and on your Product shall not apply to defects or service repairs resulting from any of the following Damages due to normal wear and tear to charging cords connectors LCD LED display Touch Screen or any product alteration or modification misuse abuse accident vandalism acts of nature power surges or use o...

Page 20: ...from improper installation maintenance or use that is not in accordance with Tellus installation and maintenance procedures Maintenance or use that is not in accordance with Tellus installation and maintenance procedures That has been subjected to incidental or consequential damage caused by defects of other components of the electrical system APPENDIX PD02 22V 10 ...

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