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7 BBL Insulated Hybrid Brewhouse V1 

© Blichmann Engineering, LLC 2018 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

6

Float Switches

 – Float switches are provided to help prevent 

unintended energizing of the heating elements.  It is vital that the 

heating elements be immersed in liquid prior to energizing them.  

Failure to immerse the heating elements will cause them to fail and 

potentially cause a fire!  Wire from the float switch to the terminal 

block shown in the panel above.    Wire to terminal 1 and 2 on the 

float switch.  Polarity is not important.  Use suitable 2 wire cable (18 

gauge recommended) for connection.  If jumper wires are installed 

in the panel remove them when you install the switch wires.    

When wiring the float switches to the control panel use a continuity 

tester on the leads to ensure that the switch is open when in the 

down (empty) position, and is closed (has continuity) in the up (full) 

position.  At that time wire to the panel.

CAUTION:

 The low water level switches are a backup to an unintended energizing of the heaters.  They are NOT intended to 

be normal shutoff switches and solely relied upon to keep the heaters from unintentionally 

energizing!  Dry-fired heating elements are not covered under warranty!

WARNING - DO NOT twist the float 

switch apart. This is NOT covered 

under warranty. 

The indent should be pointed up 

for proper float switch operation. 

Mash Paddle VFD Terminal Block

Wire three phase mash paddle motor 

into the mash paddle VFD terminal block. 

Connect wiring from 104T1 to U1, 104T2 

to V1, 104T3 to W1 for power and GND 

to the grounding screw for ground. 

Mash Rake Motor

Mash Paddle VFD Terminal Block

Remove the rubber band on the low level float switch.

Summary of Contents for 7 BBL

Page 1: ...cifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox Item Number Description Quantity BEPS BK 7BBL 7 BBLBoil Kettle 1 BEPS HLT 7BBL 7 BBLHot Liquor Tank 1 BEPS MLT 7BBL 7 BBLMash Tun with Mash Rake and Motor 1 Control Panel 1 Sanitary He...

Page 2: ... table below It is recommended that you consult your local codes and consult with a professional prior to purchasing or installing your ventilation equipment For recommendations on professional ventilations contact a Blichmann Engineering Pro Brewing representative Total power for the Boil Kettle is 36 KW Rules of Thumb Summary Heat Load Factor 1 CFM per 100 BTU hr gas or 34 CFM per KW electric Ho...

Page 3: ...7 BBL Insulated Hybrid Brewhouse V1 Blichmann Engineering LLC 2018 For replacement parts visit blichmannengineering com genuine replacement parts 3 CONTROL PANEL ...

Page 4: ...ply Main GFI Breaker Heating Element Breakers Heating Element Contactors Main Power GFI Breaker This industrial grade GFI ground fault interrupting breaker is the connection point for main power cables connected to the panel Consult your local codes to determine if you can utilize this breaker as a main disconnect as well In any case we highly recommend a suitable disconnect switch be installed pr...

Page 5: ...consult your local codes to determine what type of cable is acceptable what gauge is required and maximum lengths of flexible cable allowed Remove the purple jumper wire from BFS 1 and 24VDC and wire in the low level float switch for the Boil Kettle Remove the purple jumper wire from GFS 1 and 24VDC and wire in the low level float switch for the Hot Liquor Tank Float Switch Wiring RTD s The brewho...

Page 6: ...witches to the control panel use a continuity tester on the leads to ensure that the switch is open when in the down empty position and is closed has continuity in the up full position At that time wire to the panel CAUTION The low water level switches are a backup to an unintended energizing of the heaters They are NOT intended to be normal shutoff switches and solely relied upon to keep the heat...

Page 7: ... then soak in sanitizer Allow to drain with fittings down then store with the chiller horizontal Following this procedure consistently will give you a very long service life for your chiller Pumps The pumps included with the system MUST NOT run dry or the impeller bearing surface will be damaged This is NOT covered under warran ty Ensure the hoses and pump head are filled with liquid before turnin...

Page 8: ...aft Align the key with the groove in the gear box as you lower the gear box onto the shaft Use the 4 bolts to bolt the gear box to the gear box mount shown in Figure 4a Lift the impeller shaft on the inside of the kettle and tighten the nuts above the gear box Figure 4b Step 5 Place the star end of the gearbox adapter into the gear box as shown in Figure 5 Align the motor shaft with the gear box a...

Page 9: ..._______ B Limitations of Warranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warr...

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