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7 BBL Insulated Hybrid Brewhouse V1 

© Blichmann Engineering, LLC 2018 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

5

RTD and Low Level Float Switch Terminal Block

Boil Kettle

BKT-1 to -4

+24VDC to +5 

Mash Tun

MTT-1 to -4

+24VDC to +5

HLT

HLTT-1 to -4

+24VDC to +5

Connect to either HLTT-1, MTT-1, or BKT-1

Connect to +24VDC in panel

Heating Elements:

  The brewhouse is supplied with six 12,000 W ultra-low watt density heating elements. We recommend SJOOW type cable. Your 

local codes will dictate the cable type and gauge.

IMPORTANT:

 Always consult your local codes to determine what type of cable is acceptable, what gauge is required, and maximum lengths of 

flexible cable allowed.

Remove the purple jumper wire from BFS-1 and 

+24VDC and wire in the low level float switch for the 

Boil Kettle. 

Remove the purple jumper wire from GFS-1 and 

+24VDC and wire in the low level float switch for the 

Hot Liquor Tank.

Float Switch Wiring

RTD’s

  – The brewhouse is equipped with two durable high precision 4-20mA RTD’s (resistance temperature 

detectors).  Wire the sensors to the control panel terminal block shown in the image.  The wiring diagram in 

the RTD junction box is also shown. 

Important:

 Use shielded 2 conductor cable designed specifically for wiring RTD’s for most accurate read

-

ings. We recommend 18 gauge wire. 

Summary of Contents for 7 BBL

Page 1: ...cifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox Item Number Description Quantity BEPS BK 7BBL 7 BBLBoil Kettle 1 BEPS HLT 7BBL 7 BBLHot Liquor Tank 1 BEPS MLT 7BBL 7 BBLMash Tun with Mash Rake and Motor 1 Control Panel 1 Sanitary He...

Page 2: ... table below It is recommended that you consult your local codes and consult with a professional prior to purchasing or installing your ventilation equipment For recommendations on professional ventilations contact a Blichmann Engineering Pro Brewing representative Total power for the Boil Kettle is 36 KW Rules of Thumb Summary Heat Load Factor 1 CFM per 100 BTU hr gas or 34 CFM per KW electric Ho...

Page 3: ...7 BBL Insulated Hybrid Brewhouse V1 Blichmann Engineering LLC 2018 For replacement parts visit blichmannengineering com genuine replacement parts 3 CONTROL PANEL ...

Page 4: ...ply Main GFI Breaker Heating Element Breakers Heating Element Contactors Main Power GFI Breaker This industrial grade GFI ground fault interrupting breaker is the connection point for main power cables connected to the panel Consult your local codes to determine if you can utilize this breaker as a main disconnect as well In any case we highly recommend a suitable disconnect switch be installed pr...

Page 5: ...consult your local codes to determine what type of cable is acceptable what gauge is required and maximum lengths of flexible cable allowed Remove the purple jumper wire from BFS 1 and 24VDC and wire in the low level float switch for the Boil Kettle Remove the purple jumper wire from GFS 1 and 24VDC and wire in the low level float switch for the Hot Liquor Tank Float Switch Wiring RTD s The brewho...

Page 6: ...witches to the control panel use a continuity tester on the leads to ensure that the switch is open when in the down empty position and is closed has continuity in the up full position At that time wire to the panel CAUTION The low water level switches are a backup to an unintended energizing of the heaters They are NOT intended to be normal shutoff switches and solely relied upon to keep the heat...

Page 7: ... then soak in sanitizer Allow to drain with fittings down then store with the chiller horizontal Following this procedure consistently will give you a very long service life for your chiller Pumps The pumps included with the system MUST NOT run dry or the impeller bearing surface will be damaged This is NOT covered under warran ty Ensure the hoses and pump head are filled with liquid before turnin...

Page 8: ...aft Align the key with the groove in the gear box as you lower the gear box onto the shaft Use the 4 bolts to bolt the gear box to the gear box mount shown in Figure 4a Lift the impeller shaft on the inside of the kettle and tighten the nuts above the gear box Figure 4b Step 5 Place the star end of the gearbox adapter into the gear box as shown in Figure 5 Align the motor shaft with the gear box a...

Page 9: ..._______ B Limitations of Warranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warr...

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