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27 

First Line and Planned Maintenance Manual  

Frontline Sirius® 

 

1.2    Specification 

1.2.1    Machine Dimension 

 

 

 

 

 

1.2.2        Work Surface Dimensions 

 

 

 

 

 

1.2.3        Maximum Loading 

 

 

 

 

 

All loadings to be evenly distributed. 

1.3        Pneumatics 

1.3.1        Gas-Specific Colour Specifications 

Model 

Height 

Max. 

Width 

Depth 

Average 

Weight 

1000 

605mm 

690mm 

245mm 

30kg 

2000 

1486mm 

505mm 

615mm 

68kg 

3000 

1486mm 

747mm 

705mm 

110kg 

Model 

Height 

Area 

Monitor 

1000 

N/a 

N/a 

N/a 

2000 

854mm 

76000mm

2

 

175,833mm

2

 

3000 

854mm 

98612.2mm

2

 

175,833mm

2

 

Model 

Monitor Shelf  Work Surface  Low Shelf 

1000 

N/a 

N/a 

N/a 

2000 

25kg 

25kg 

25kg 

3000 

25kg 

25kg 

25kg 

Gas 

UK 

USA 

Oxygen 

White  

Green 

Nitrous Oxide 

Blue 

Blue 

Air 

Black 

Yellow 

1.  Technical Description 

Summary of Contents for Sirius 1000

Page 1: ...Frontline Sirius Advanced Anaesthesia Systems Sirius 3000 Sirius 2000 Sirius 1000 First Line and Planned Maintenance Manual ...

Page 2: ...ual Frontline Sirius Blease Frontline Sirius Anaesthetic Machines First Line and Planned Maintenance Manual Part Number 136SM000 Issue 2 November 2005 0120 MODIFICATIONS LABEL ECN 1 4676 ECN 2 ECN 3 ECN 4 ECN 5 ECN 6 ECN 7 ECN 8 ECN 9 ECN 10 ...

Page 3: ... Manual Frontline Sirius Important Read this manual before operating or servicing the machine Read the vaporizer manual before operating the machine For all users and Service Personnel refer to the User Manual before operating the machine ...

Page 4: ... Monitor Shelf 22 1 1 5 AGSS 23 1 1 6 Suction 23 1 1 7 Absorber 23 1 1 8 Ventilator 23 1 2 Specification 27 1 2 1 Machine Dimension 27 1 2 2 Work surface Dimensions 27 1 2 3 Maximum Loading 27 1 3 Pneumatics 27 1 3 1 Gas Specific Colour Specification 27 1 3 2 Electrical Cable Colour Specifications 28 1 3 3 Gases 28 1 3 4 Common Gas Outlet 28 1 3 5 Technical Performance Specification 29 1 3 5 1 Con...

Page 5: ...1 Cleaning and Sterilisation 62 4 1 1 Main Unit 62 4 1 2 Absorber 62 4 1 3 Peep Valve 63 4 1 4 Ventilator Surface 63 4 1 5 Pop off Valve Seat 63 4 1 6 patient Airway Flow Sensor 65 4 1 7 Bellows 65 4 1 8 Methods of Sterilisation 66 5 Routine Maintenance 67 5 1 Routine Maintenance 68 5 1 1 Weekly Checks 68 5 1 1 1 Control Unit 68 5 1 2 Six Monthly Checks 68 5 1 2 1 Bellows 68 5 1 2 2 Other Maintena...

Page 6: ...ing Planned Maintenance Kits 81 7 1 Removal Replacement Instructions 87 7 2 Fitted Planned Maintenance Kit 95 7 3 Bodoc Seals 95 7 4 Backbar Seals 95 7 5 Backbar Dzus Springs 95 7 6 Absorber Stop O2 Probe O Ring 95 7 7 Pipeline Fitting and O Ring 95 7 8 AGSS Probe and Float 97 7 9 Bellows Base Cover 98 7 10 Pop off Valve 98 7 11 Absorber 100 7 11 1 Valve Covers 100 7 11 2 Manometer 100 7 11 3 Cani...

Page 7: ...olded 24 Figure 4 Attaching Absorber Tubing 34 Figure 5 Exploded Diagram of Absorber 35 Figure 6 Removing the Pop off Valve 63 Figure 7 Peep Pop off Valve Assembly 69 Figure 8 Sirius Annual Planned Maintenance 82 Figure 9 Sirius 4 Year Service Kit 84 Figure 10 AGSS 97 Figure 11 Pop off Valve 98 Figure 12 Bellows Assembly 99 Figure 13 Pneumatic Module 101 Figure 14 Primary Regulator 103 ...

Page 8: ...e relevant room complies with the Regulations for the Electrical Equipment of Buildings NB If during the warranty period the equipment is serviced by an unauthorised party the warranty will be void Disclaimer Opening of the control unit by unauthorised personnel automatically voids all warranties and specifications The prevention of tampering is solely the user s responsibility the manufacturer as...

Page 9: ...s used the work performed or any possible consequences of the same In communication with Blease Medical Equipment Limited quote the model and serial number of the equipment with the approximate date of purchase If the equipment is being returned for repair indicate the nature of the fault or the work you require to be carried out Contact Blease Medical Equipment Limited Beech House Chiltern Court ...

Page 10: ... trademark of Blease Medical Equipment Limited Frontline Sirius 2000 is a registered trademark of Blease Medical Equipment Limited Frontline Sirius 3000 is a registered trademark of Blease Medical Equipment Limited Legrand is registered trademark of Legrand Electric Limited Loctite is a registered trademark of Loctite Corporation USA Megger is a trademark of AVO Megger Instruments Ltd Plug in is a...

Page 11: ...or alternating current Confers approval under theEuropean Medical Device Directive End of Case 2 A ratio of inspiratory to expiratory time Turning the control in the direction of the thickening line an increase in that parameter is produced I E Ratio APL IEC symbol denoting type of equipment B WARNING There is danger of personal injury to the user or patient Further relevant or helpful information...

Page 12: ...pective hazard and the means by which it can be avoided Warning notices appear in full in the preliminary pages and are repeated at their points of application in the manual Caution Notices Cautionary notices denote a potential hazard to the physical integrity of equipment software but NOT a danger to personnel These notices clearly state the nature of the hazard and the means by which it can be a...

Page 13: ...naesthetic agents which comply with the requirements on non flammable anaesthetic agents in IEC 60601 2 13 Specification for Anaesthetic Machines are suitable for use in these machines 6 As these machines are not suitable for use with flammable anaesthetic agents such as ether and cyclopropane the use of antistatic breathing tubes and face masks is not necessary The use of antistatic or electrical...

Page 14: ...nly properly designed heat lamps heat chambers and or antistatic quick chill sprays during troubleshooting or stress testing procedures NB In particular electronic assemblies in the Frontline Sirius range of machines are easily damaged by ESD and require special handling Cautions Anaesthetic Machines Do not leave gas cylinder valves open if the pipeline supply is in use and the system master switc...

Page 15: ...an one gasket could cause cylinder gas leakage Ventilator The volume sensor must be correctly installed at either the distal location in the patient system s expiratory limb or the proximal end of the Y connector If the sensor is installed incorrectly volume data will be inaccurate and associated alarms including the low minute volume alarm will not function properly Position the volume sensor s c...

Page 16: ...roughly cleaned and dried by trained service personnel The vaporizers must be completely upright for the sight glass to properly indicate agent levels Never oil or grease any oxygen equipment unless the lubricant used is made and approved for this type of service In general oils and greases oxidise readily and in the presence of oxygen will burn violently Fomblin is the recommended oxygen service ...

Page 17: ...16 First Line and Planned Maintenance Manual Frontline Sirius Notes ...

Page 18: ...17 First Line and Planned Maintenance Manual Frontline Sirius 1 0 Technical Description 1 Technical Description ...

Page 19: ...18 First Line and Planned Maintenance Manual Frontline Sirius Figure 1 Frontline Sirius 3000 1 Technical Description L A B C D E F G H I J K M N O P Q R S T 1 Technical Description ...

Page 20: ...ylinder Pipeline Gauges F Pneumatic Unit behind gauge panel G Handle H Oxygen Flush I Common Gas Outlet J Writing Table K Drawer L Frame M Suction Receiver Jar N Anaesthetic Gas Scavenging System AGSS O Absorber P Bellows Q Suction Controller R Main On Off or Off N2O Air Interlock Switch S Flow Control Valves with Hypoxic Guard T Flowblock Assembly 1 Technical Description ...

Page 21: ...20 First Line and Planned Maintenance Manual Frontline Sirius B F C D E G A H I J J L Fig 2 Sirius 2000 Sirius 1000 M N O P T S R Q 1 Technical Description ...

Page 22: ...e panel F Oxygen Flush G Frame H Absorber I Bellows J Main On Off or Off N2O Air Interlock Switch K Flow Control Valves with Hypoxic Guard L Flowblock Assembly Sirius 1000 M Ventilator N Vaporizer O Cylinder Pipeline Gauges P Pneumatic Unit Q Oxygen Flush R Main On Off or Off N2O Air Interlock Switch S Flow Control Valves with Hypoxic Guard T Flowblock Assembly 1 Technical Description ...

Page 23: ...Sirius machines 1 1 2 Pneumatic Assembly The frame contains the pneumatic assembly The pneumatic unit contains the gas supply inputs the pneumatics that regulate the supply pressures to a usable pressure the oxygen failure alarm and its logic circuitry the common gas outlet the user controls and the pneumatic power outlets Above the work surface are the cylinder contents and pipeline pressure gaug...

Page 24: ...xternally to the Frontline Sirius 2000 and 1000 On the 3000 the filter is beneath the work surface and provision for the receiver jar is below the work surface The controller has an OFF position a max position and an adjustable setting 1 1 7 Absorber The absorber is integrated on the Frontline Sirius 3000 and attached to the side of the 2000 It can be rail mounted with the 1000 1 1 8 Ventilator Ei...

Page 25: ...EG AIR YOKE O2 CYL GAUGE O2 CYL GAUGE N2O CYL GAUGE N2O CYL GAUGE REG REG REG REG O2 YOKE O 2 YOKE N2O YOKE N2O YOKE NRV AIR TUBE N2O TUBE O2 TUBE O2 FMV N2O FMV AIR FMV COMMON GAS OUTLET AIR ENTRAIN FLUSH SWITCH N2O P L INLET O2 P L INLET O2 P L GAUGE N2O P L GAUGE O2 HP OUTLET NRV NRV AUX O2 FLOW METER A B B C D D E F G H J K L M N P Q R S Y X T V W Z 1 Technical Description ...

Page 26: ... E Air Pipeline F Air Cylinder Yoke G ON OFF N2O AIR Switch H Reservoir J Oxygen Failure Alarm K O2 SHUT OFF Valve L N2O AIR Interlock Valve M Air Valve N Air Take Over Valve P O2 Secondary Regulator Q N2O Secondary Regulator R Flow Meters S Backbar T O2 Flush V Common Gas Outlet W Blow off Valve X O2 HP Outlet Y Aux Flow Meter X Hypoxic Link System 1 Technical Description ...

Page 27: ...26 First Line and Planned Maintenance Manual Frontline Sirius Notes 1 Technical Description ...

Page 28: ...fications Model Height Max Width Depth Average Weight 1000 605mm 690mm 245mm 30kg 2000 1486mm 505mm 615mm 68kg 3000 1486mm 747mm 705mm 110kg Model Height Area Monitor 1000 N a N a N a 2000 854mm 76000mm2 175 833mm2 3000 854mm 98612 2mm2 175 833mm2 Model Monitor Shelf Work Surface Low Shelf 1000 N a N a N a 2000 25kg 25kg 25kg 3000 25kg 25kg 25kg Gas UK USA Oxygen White Green Nitrous Oxide Blue Blu...

Page 29: ...is fitted onto the front of the machine below the work surface It will accept a 22mm female or 15mm male taper coupling 3000 2000 1000 Max No of Gases 3 3 3 Max No of Cylinders 4 3 2 Max No of Pipelines 3 3 3 Max No of Gauges 7 5 5 Max Cylinder Size E E E Cable Colour UK Colour USA Neutral Blue White Live Brown Black Earth Yellow Green Green 1 Technical Description ...

Page 30: ...s oxide flow 0 ml m to 12 l m Simplex Cascade Air flow 0 ml m to 15 l m Flowblock assembly accuracy 5 measured value at 20o C and 101 3KPa Oxygen flush Non locking 45 to 50 l m Vaporizers Accepts Selectatec Hypoxic gases Minimum 21 oxygen nitrous oxide An optional built in ventilator is available either the 6700 or 8700 Refer to the appropriate user manual for details 1 Technical Description ...

Page 31: ... Bar max Secondary hypoxic regulators 25 32 O2 0 5Lpm flow 25 35 N2O Common gas outlet relief valve 6 5 7 psi O2 air N2O pipeline 4 bar 400 KPa Optional pipeline 7 bar 700 KPa BS 5682 Medical Grade Air Auxiliary pneumatic outlets Air or O2 4 bar at zero flow 80 l m max flow Temperature Operation 5o C to 40o C 41o F to 104o F oxygen cell operates to specification 10o C 40o C 50o F 104o F Storage 20...

Page 32: ...31 First Line and Planned Maintenance Manual Frontline Sirius 2 0 User Pre Use Tests 2 User Pre Use Testing ...

Page 33: ...tal pipeline pressure 2 3 Flowblock Assemblies 1 Turn all the flow control knobs fully clockwise and check that no gas flows show on the flowblock assemblies 2 Switch the machine on 3 Check that No gas flows are registered on any of the flowblock except for the oxygen flowblock assembly which should register flow of 130 to 170 ml m 4 Adjust the flow of all gases through their full range and check ...

Page 34: ...y to the machine that any backbar locking mechanism is fully engaged and that the control knob s rotate through their full range Turn off the vaporizer 2 When charging each vaporizer ensure that the correct anaesthetic agent is used and that the filling port is tightly closed 4 Set a suitable flow of oxygen 6 to 8 l m turn the vaporizer off and temporarily occlude the common gas outlet There shoul...

Page 35: ...Ensure the absorbent canisters are full and installed Ensure that all canister seals are present and are correctly installed See Fig 5 3 Undo the two valve covers and check that both the inspiratory and expiratory valve discs are clean and free to operate Check the valve seats for chips damage etc Replace the discs and covers 4 Ensure that the bypass control is in the ABSORBER ON position 5 Ensure...

Page 36: ...35 First Line and Planned Maintenance Manual Frontline Sirius All Absorbers MUST BE FITTED 2kG Absorbers only MUST BE FITTED Figure 5 Exploded Diagram of Absorber 2 User Pre Use Testing ...

Page 37: ...36 First Line and Planned Maintenance Manual Frontline Sirius Notes 2 User Pre Use Testing ...

Page 38: ... use and checking of relevant equipment This is usually devolved to the Department of Anaesthesia but where such a department does not exist other arrangements must be made The use of checklists and associated procedures is an integral part of training in Anaesthesia and as such is part of the Royal College of Anaesthetists Competency Based Training This checking procedure applicable to all anaest...

Page 39: ...ent is in the same state as when checked before the start of the case The checking procedure described in this publication is reproduced in an abbreviated form as a laminated sheet entitled Checklist for Anaesthetic Equipment 2003 This laminated sheet should be attached to each anaesthetic machine and used to assist in the routine checking of anaesthetic equipment 2 8 1 PROCEDURES The following ch...

Page 40: ...rned on In addition to sounding an alarm which must sound for at least 7 seconds oxygen failure warning devices are also linked to a gas shut off device Anaesthetists must be aware both of the tone of the alarm and also what gases will continue to flow with the make of anaesthetic machine in use A ANAESTHETIC MACHINE Check that the anaesthetic machine and relevant ancillary equipment are connected...

Page 41: ...esent ensuring that each control valve operates smoothly and that the bobbin moves freely throughout its range without sticking If nitrous oxide is to be used the anti hypoxia device should be tested by first turning on the nitrous oxide flow and ensuring that at least 25 oxygen also flows Then turn the oxygen flow off and check that the nitrous oxide flow also stops Turn on the oxygen flow and ch...

Page 42: ...from a machine in order to refill it is not considered necessary E BREATHING SYSTEM 1 Check all breathing systems which are to be employed They should be visually and manually inspected for correct configuration and assembly Check that all connections within the system and to the anaesthetic machine are secured by push and twist Ensure that there are no leaks or obstructions in the reservoir bags ...

Page 43: ... phase 2 Check that disconnect alarms are present and function correctly 3 Check that the pressure relief valve functions correctly at the set pressure G SCAVENGING Check that the anaesthetic gas scavenging system is switched on and functioning Ensure that the tubing is attached to the appropriate exhaust port of the breathing system ventilator or anaesthetic workstation H ANCILLARY EQUIPMENT 1 Ch...

Page 44: ...f oxygen are always readily available Consideration should be given to alternative methods of maintaining anaesthesia in this situation K RECORDING AND AUDIT A clear note must be made in the patient s anaesthetic record that the anaesthetic machine check has been performed that appropriate monitoring is in place and functional and that the integrity patency and safety of the whole breathing system...

Page 45: ...ng devices in particular analyzer pulse oximeter and capnograph are functioning and have appropriate alarm limits Check that gas sampling lines are properly attached and free of obstructions Check that an appropriate frequency of recording non invasive blood pressure is selected Some monitors need to be in stand by mode to avoid unnecessary alarms before being connected to the patient Oxygen Monit...

Page 46: ...serve oxygen cylinder Check that adequate supplies of other gases nitrous oxide air are available and connected as appropriate Check that all pipeline pressure gauges in use on the anaesthetic machine indicate 400 500kPa 4 Check the operation of flowmeters where fitted Check that each flow valve operates smoothly and that the bobbin moves freely throughout its range Check the anti hypoxic device i...

Page 47: ...NT Vent will run check that COMPLIANCE changes to ON after 2 or 3 cycles Visually inspect the 2 valve discs for movement and sticking Disconnect the expiratory limb from the absorber block and occlude the limb coming from the patient No gas should flow out of the exposed port on the absorber block Switch off vent and reconnect all vent parts ensuring O2 probe is connected Check for patency and flo...

Page 48: ...rways tracheal tubes and connectors which must be checked for patency Check that the suction apparatus is functioning and that all connectors are secure Suction Test After assembling the suction system a simple adjustment and test is required as follows Continuous Mode Turn the mode switch to REG Occlude the hose connected to the patient connection of the collection bottle Wait for the vacuum read...

Page 49: ...heck that the self inflating bag and cylinder of oxygen are functioning correctly and the cylinder contains an adequate supply of oxygen 11 Recording Sign and date the logbook kept with the anaesthetic machine to conform the machine has been checked Record on each patient s anaesthetic chart that the anaesthetic machine breathing system and monitoring has been checked 2 User Pre Use Testing ...

Page 50: ...49 First Line and Planned Maintenance Manual Frontline Sirius 3 0 Full System Test 3 Full System Testing ...

Page 51: ...k that the pressure indication on its gauge does not decrease If any cylinder gauge indication decreases by more than half a division in three minutes an unacceptable leak exists If the leak persists after ensuring that the cylinder is correctly installed the machine should be referred to the Service Department 4 Remove the cylinder and repeat the above procedure for each cylinder yoke in turn 5 R...

Page 52: ...n supply failure by shutting off or disconnecting the oxygen supply cylinder s or pipeline s 7 Check that the oxygen failure warning device is activated after the pressure of the oxygen remaining in the machine has fallen ensuring that Its whistle sounds for at least 8 seconds All the other gases on the machine are cut off with the exception of Air if fitted I e the readings on their flowblock ass...

Page 53: ...ow has begun to decrease when the oxygen flow decreases below 2 8 l m 7 Turn the oxygen flow control clockwise until a flow of 1 5 l m is reached Check that the nitrous oxide flowblock assembly is reading 3 5 to 6 6 l m 8 Turn the nitrous oxide control fully clockwise 9 Ensure all the flow control valves are turned fully clockwise and then switch the machine off 3 1 4 Oxygen Flush Tap Test With on...

Page 54: ...ion section of this manual The patient airway flow sensor head must be in the patient circuit in order to carry out compliance compensation The option to run a Pre Use Test for Compliance Compensation is built into the Startup menu Following YES this is the start screen for the pre use tests Follow all on screen instructions The warning screen if the pre use is cancelled The opening screen at swit...

Page 55: ...ming 3 ventilator tests 1 PEEP Valve calibration 2 Calculation of system dead space compliance 3 Leak Test Having calibrated the PEEP valve and measured the dead space the leak test starts on the left and concludes with the right hand screen after 20 seconds Having successfully passed the leak test the option is given to test the Manual or Bag system of ventilation Making a no decision at this poi...

Page 56: ...en this test is completed satisfactorily the system is ready for use The PEEP valve is tested during the Pre Use test If the valve is replaced or fitted during use the Pre Use test must be carried out to ensure continued accurate operation In later production systems an improved compliance compensation system has been implemented This has been improved in two ways a The pressure used in compensati...

Page 57: ...wing screens will be displayed The screens are designed to give an indication of what may have caused the error and possible solution This screen suggests that the patient pressure is too high 4cmH2O to begin the test If the absorber is not set to Vent when starting the test the system will give a reminder Fresh Gas too High Reduce and Re Start 3 Full System Testing ...

Page 58: ... to look It should be noted that these are not the only leak possibilities small holes in the sensor tubing Cracks in Breathing circuits are sometimes possibilities too Failure to fill the bellows at the start If the system has a leak that is too large or if the circuit is not occluded correctly the test will fail at this point Pull forwards a couple of cm check no foreign objects are between the ...

Page 59: ... b it may be returned to the circle These choices need to made by the hospital and the selection made at the time of commissioning the system The selection can have marked effects on he leak tests carried out during the pre use testing If the sample line is disconnected but the exhaust is returned to the circle then it may mask leaks by providing an additional gas input If the reserve situation I ...

Page 60: ...her the leak or compliance test is failed the user will be alerted by an on screen message as to which test has been failed and instructed to press to retry At this point the user can elect to skip the test or to retry During Pre use Test if fresh gas is set to greater then basal flow then compliance will fail and the fresh gas too high message will be displayed In later production systems an impr...

Page 61: ...60 First Line and Planned Maintenance Manual Frontline Sirius Notes 3 Full System Testing ...

Page 62: ...61 First Line and Planned Maintenance Manual Frontline Sirius 4 0 Maintenance 4 Maintenance ...

Page 63: ... 4 Remove the non return valves by turning counter clockwise to disengage the bayonet fitting and then lifting out Remove the valve discs 5 Remove the APL valve by lifting the spring loaded APL cover stop then turning the cover counter clockwise to disengage the bayonet fitting and lifting out Remove the valve disc 6 Set the Bypass valve to Absorber On 7 Wash all components in hot water and dry us...

Page 64: ...arning Some anaesthetic agents may adversely affect the paintwork Any spillage should be removed immediately 4 1 4 Ventilator Surface Warning Do not clean the LCD screen with liquid Use only a dry soft lint free cloth 4 1 5 Pop Off Valve Seat 1 Remove the bellows housing and bellows 2 Loosen the black thumbscrews and remove the pop off valve 3 Clean the valve seat carefully using a soft lint free ...

Page 65: ...64 First Line and Planned Maintenance Manual Frontline Sirius Figure 6 Removing the Pop off Valve A Cover E Bellows Base B Bellows F Fixing Screws C Pop off valve G O ring D Valve seat 4 Maintenance ...

Page 66: ... bellows base and the parts inside the bellows require sterilisation To avoid damage to the equipment Peak sterilisation temperature must not exceed 134ºC Do not sterilise the control unit Gas sterilisation should be followed by quarantine in a well ventilated area to allow dissipation of residual absorbed gas Follow the sterilisation agent manufacturer s instructions The expiratory valve must be ...

Page 67: ...l top plate Older type canisters are clear with only two lugs Old style bellows have a solid plastic top plate The Paediatric canister cannot be autoclaved ITEM METHOD Bellows Gas1 liquid2 autoclave3 O ring Gas1 liquid2 autoclave3 Bellows housing Gas1 liquid2 autoclave3 Bellows base Gas1 liquid2 autoclave3 Paediatric adapter Gas1 liquid2 Pop off valve Gas1 liquid2 autoclave3 Pop off diaphragm Gas1...

Page 68: ...67 First Line and Planned Maintenance Manual Frontline Sirius 5 0 Routine Maintenance 5 Routine Maintenance ...

Page 69: ...visible parts should be inspected carefully and damaged components replaced The bellows material deteriorates with age and use and should be examined and replaced if necessary every six months 5 1 2 2 Other Maintenance Occasionally maintenance may be required on terms that are not covered by periodic routine maintenance tasks 5 1 2 3 Exchanging Fuses WARNING The use of incorrectly rated fuses cons...

Page 70: ...69 First Line and Planned Maintenance Manual Frontline Sirius Figure 7 PEEP Pop Off Valve Assembly 5 Routine Maintenance ...

Page 71: ...70 First Line and Planned Maintenance Manual Frontline Sirius Notes 5 Routine Maintenance ...

Page 72: ...71 First Line and Planned Maintenance Manual Frontline Sirius 6 0 Planned Maintenance 6 Planned Maintenance ...

Page 73: ...nance Checks Overall Visual Inspections Oxygen Monitor Calibration Cylinder Pressure Leaks Pipeline Pressure leaks Full System Test 6 1 1 3 Every 12 Months Fit Service Kit Part No 13600530 Maintenance Check as 6 months Full System Test 6 1 1 4 Every 48 Months Fit Service Kit Part No 13600531 Maintenance Check as 6 months Full System Test Test Equipment Required Pressure Gauge 0 100cmH2O manometer ...

Page 74: ...oke Blocks their index pins and bridges Pipeline inlets Pipeline hoses for deterioration or damage Pipeline ferrules and colour coding tug test to ensure they remain intact Absorber Brackets Pneumatic power outlets Backbar Oxygen Flush Assembly Common Gas Outlet Flowmeter assembly and control knobs Drawer s Castor buffers and fixings Pneumatic components including the regulators reservoir etc and ...

Page 75: ...hed or pulled the front castors remain locked 5 Release the brake button and check that the wheels rotate freely as the trolley is pushed or pulled 6 Lubricate the castors if necessary 6 1 7 Drawer Operation 1 Check that the drawer rotates smoothly and remains secure when it is closed 6 1 8 Common Gas Outlet fixed and Oxygen Flush Operation 1 Check that the surface of the 22mm connector is free fo...

Page 76: ...he gauge registers about 500mmHg Switch the controller to the REG position Ensure that the gauge registers a vacuum which can be varied between 200 and 500mmHg when the inlet is occluded 6 4 Scavenging Test Connect to vacuum Ensure that the green float rises to the window Occlude port on filter assembly ensure gauge reads 450mm Hg 6 5 Cylinder Leak Tests Fit and open one cylinder of each type of g...

Page 77: ...den changes in its feel Check that the flow is zero for standard flow control valves or 150ml 30ml for oxygen Set the flow to approximately 25 of the flowmeter s range Check that an axial or lateral force does not change the flow by more than 10 Release the knob and check that the flow returns to that set in 7 Flowmeter Accuracy Turn all the flowmeter controls fully clockwise Turn an oxygen cylind...

Page 78: ... outlet Operate the oxygen flush control by pushing it in and check that the action of the control is smooth and free from stiffness or looseness and that gas flows from the common gas outlet whilst the control is being passed Check that the flow is within the range 45 to 50 l m If a flowmeter is not available connect a 2 litre bag and ensure it fills within 3 seconds Alternatively a respirometer ...

Page 79: ...structions ensuring absorber is switched off Reconnect the system Set running ventilator in CMV mode to a C20 test lung at 0 50L TV 12 BPM and I E of 1 2 0 with the pressure limit set above 50cmH2O Whilst allowing the system to warm up check the spirometry waveforms for regularity and ensure that the loops close Record the bellows deflection which should be 600 80 ml and in the case of an 8700 onl...

Page 80: ...EEP Test Restore basal flow set PEEP to 10 cmH2O Check that the minimum pressure and the monitored volume are stable Alarms Induce the following alarms and check that there are audible and visual indicators on the ventilator High Pressure Mains Failure Supply Gas Failure PCV Mode Remove additional fresh gas and PEEP Set ventilator to PCV mode at 20 cmH2O Record monitored peak pressure which should...

Page 81: ... Volume ml 50 2ml If adjusted Gain Ratio Old New Monitored Expired Volume ml Del 20 ml Monitored Inspired Volume 8700 only ml Del 20 ml Set 16 lpm fresh gas record monitored value lpm 16 0 1 6 lpm Set 2 lpm fresh gas record monitored value lpm 2 0 0 1 lpm Bellows Deflection with 6 lpm fresh gas ml 400 80 ml Stable operation with 6 lpm fresh gas and 10cmH2O P F Peak Pressure in PCV mode set 20 cm H...

Page 82: ...81 First Line and Planned Maintenance Manual Frontline Sirius 7 0 Fitting Planned Maintenance Kits 7 Fitting Planned Maintenance Kits ...

Page 83: ...82 First Line and Planned Maintenance Manual Frontline Sirius Planned Maintenance 13600530 Figure 8 Sirius Annual Planned Maintenance Kit 7 Fitting Planned Maintenance Kits ...

Page 84: ...zus Springs 5 AGSS Probe Seal 6 AGSS Float Seal 7 Pipeline Filter 8 Pipeline O Ring 9 Bellows Base Cover 10 Paed Bellows 11 Bellows Base Pop off 12 Oxygen Sensor Probe 13 Absorber Upper Seal 14 Absorber O Rings for Insp Exp APL 15 Pop off Valve 16 Oxygen Probe T Piece 17 Absorber Gauge 18 Absorber Control Seal 19 Absorber Bottom Canister 7 Fitting Planned Maintenance Kits ...

Page 85: ...84 First Line and Planned Maintenance Manual Frontline Sirius Planned Maintenance 13600531 Figure 9 Sirius 4 Year Planned Maintenance Kit 7 Fitting Planned Maintenance Kits ...

Page 86: ...e and Planned Maintenance Manual Frontline Sirius Figure 9 4 Year Planned Maintenance Part No 13600531 20 Cylinder Regulator Service Kit 21 O Ring for Filter 22 Battery 23 Filter 7 Fitting Planned Maintenance Kits ...

Page 87: ...86 First Line and Planned Maintenance Manual Frontline Sirius Notes 7 Fitting Planned Maintenance Kits ...

Page 88: ...onents a complete check must be made on all functions A complete overall performance check must also be performed when any replacements or repairs have been completed Removal of Outer Cases Removal of top surface Remove the 4 screws shown here red circles are to indicate where screws are located and lift the top cover off 7 Fitting Planned Maintenance Kits ...

Page 89: ...88 First Line and Planned Maintenance Manual Frontline Sirius Remove bottom screw as shown Remove top left screw as shown 7 Fitting Planned Maintenance Kits ...

Page 90: ...89 First Line and Planned Maintenance Manual Frontline Sirius Remove top right screw as shown 7 Fitting Planned Maintenance Kits ...

Page 91: ...90 First Line and Planned Maintenance Manual Frontline Sirius Ensure work surface is clear then slide front cover forwards in the direction shown Front of machine 7 Fitting Planned Maintenance Kits ...

Page 92: ...91 First Line and Planned Maintenance Manual Frontline Sirius Flowmeter Filter location Manifold block 7 Fitting Planned Maintenance Kits ...

Page 93: ...2 First Line and Planned Maintenance Manual Frontline Sirius Not necessary for Routine Service Removal of back Remove all pipelines and cylinders before removing screws 7 Fitting Planned Maintenance Kits ...

Page 94: ...93 First Line and Planned Maintenance Manual Frontline Sirius Remove small panel for partial access remove larger panel for complete access Test Points Fuses 7 Fitting Planned Maintenance Kits ...

Page 95: ...94 First Line and Planned Maintenance Manual Frontline Sirius Regulators 7 Fitting Planned Maintenance Kits ...

Page 96: ...rews in the diagonal corners of the plate Lift the plate up taking care not to drop the index pin The index pin must be fitted to the new Dzus Spring assembly before fitting the new item After fitting use the Back Bar Test Valve Test described earlier 6 2 14 Refit the vaporizers 7 6 Absorber Stop O Ring 3 Remove the O Ring from the Absorber blanking plug and replace with new item new cell is suppl...

Page 97: ...ly mixed Note On early production Sirius the NISS DISS fitting can not be separated and the filter must be accessed from the rear which requires any monitoring to be removed then the top monitor shelf and rear cover to be removed Refit the pipeline and check for leaks The anti confusion Test should be carried out 6 2 6 8 7 7 Fitting Planned Maintenance Kits ...

Page 98: ... and replace with the new part Disconnect the 30mm connector from the side of the AGSS unit located approximately 100mm down the AGSS unit The AGSS unit will now pull off its V mounting bracket and can be removed through the apparatus on 3000 Hold the lower black part of the body where the 30mm connector is and unscrew the top black part with the windows Clean the filter Remove the top O Ring 6 sl...

Page 99: ...that hold the pop off valve cover and support ring together Replace the diaphragm valve 15 Figure 11 Pop off Valve Replace Pop off valve in bellows base Refit bellows by gently pulling the lower convolution over the ring in the bellows base Replace the bellows outer cover Diaphragm Cover Diaphragm Support Disc Diaphragm Assembly Pop off Valve Screw Nut and Washer Diaphragm with hole Diaphragm Brac...

Page 100: ...s Assembly Check that the Pop off valve does not leak by inverting the whole assembly the block 22mm inlet and turn the assembly until it is the correct way up The bellows should not fall it may drop 1 2cm but it should hold steady at that point Refit bellows to the locating pins on the Sirius Refit the fixing screws F G E B A C D 7 Fitting Planned Maintenance Kits ...

Page 101: ...on Remove the inspiratory valve cover Replace the O ring seal 14 Replace the valve cover Remove the APL valve Replace the O ring seal 14 Replace the APL valve 7 11 2 Manometer Remove the manometer gauge by pressing the quick release lever at the base of the gauge Replace the O ring seal 17 Refill the gauge 7 11 3 Canister Seals The outer canister seal is a bayonet fitting Turn the canister approx ...

Page 102: ...7 1 for removal of top surface and front cover Once the front cover is removed access to the 6 screw that hold the top of the ventilator casing closed will be possible The front display panel will hinge forward a little this will allow the top cover to be hinged back The filler cover is in the inlet manifold which can be seen from the front of the unit Remove the cover The filter is then able to b...

Page 103: ...ning anti clockwise using a 3 32 A F spanner or socket Retain upper spring rest spring and slip ring 4 Remove and discard the Diaphragm Assembly and the Actuator Assembly 5 Remove and discard Valve Cartridge by turning anti clockwise using a 17mm socket 6 Remove and discard relief valve by turning anti clockwise using a 15 16 spanner or socket ASSEMBLY 1 Fit new Valve Cartridge and Seal Ring Torqu...

Page 104: ...al compressed gas systems only Do not use this product where pressures and temperatures can exceed those listed under Technical data DO NOT use any lubricants that are not compatible with oxygen or medical gases The use of lubricants not compatible with oxygen may pose a risk of fire or explosion Open the cylinder valve slowly to prevent the risk of fire or explosion due to oxygen pressure shocks ...

Page 105: ...104 First Line and Planned Maintenance Manual Frontline Sirius Notes 7 Fitting Planned Maintenance Kits ...

Page 106: ...105 First Line and Planned Maintenance Manual Frontline Sirius 8 0 Spare Parts 8 Spare Parts ...

Page 107: ...00003 Re usable Soda Lime Canister 12200221 NRV Cover 12200025 NRV Disc 12200162 Outer Canister 2kg 12200228 Bag Hook 12200448 Sirius 3000 work surface mat 13600068 Bellows Cover 83035 Bellows 83034 AGSS Filter 12800034 AGSS Float Window 12800035 Pipeline Protection Filter 53700004 Sirius Planned Maintenance Kit Yearly 13600530 Sirius Planned Maintenance Kit Every 4 Years 13600531 Oxygen Probe sin...

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