Original instructions in English language.
OPERATING INSTRUCTIONS 2-30DS Global
VERSION 2.1
Page 1: ...Original instructions in English language OPERATING INSTRUCTIONS 2 30DS Global VERSION 2 1...
Page 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...
Page 3: ...Before operation 11 4 1 Checkpoints of power supply 11 4 2 Checkpoints of the machine 11 4 3 Checkpoints of Work area 11 4 4 Drive control 11 4 5 Connecting the drive motor 12 4 6 Driving with connect...
Page 4: ...machines 2 Machine description The Blastrac blast cleaning machine 2 30DS Global is a downward blasting machine with a closed abrasive circuit designed for the pre treatment of horizontal surfaces The...
Page 5: ...rifugal force The blast wheels are placed in a protective housing lined with replaceable wear parts The blast wheels are driven by two electric motors The control cage 2 is placed over the middle of t...
Page 6: ...is a risk of stumbling or tripping i Remove electrical cables and dust hose s from the surface to be treated j Make sure that there are no cables or hoses in the driving direction of the machine k Mak...
Page 7: ...higher Ear protection Safety glasses with lateral protection Protecting gloves Safety shoes b Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from movin...
Page 8: ...ys switch on the dust collector first 3 7 Maintenance safety a Pull out the main plug and place it in sight before starting inspections and repairing on the machine The main switch can be locked in th...
Page 9: ...fting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards when driving of the ramp k Chock wheels for t...
Page 10: ...r a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manu...
Page 11: ...loose bolts and or nuts are permitted Check the electrical components cables and connections for wear and or damages Dust hose connection must be reliable use hose clamps and industrial tape Dust hos...
Page 12: ...mum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Make su...
Page 13: ...filter unit Press the green push button Blast wheels ON 13 and check the rotating direction of the blast motor The correct direction is given with a arrow on the housing of the motor Select the speed...
Page 14: ...e the control cage is adjusted or replaced the thread of the blast wheel fastening screw should be checked Make sure that this screw will be tightened correctly In addition absolute care must be taken...
Page 15: ...age anti clockwise for 3 6 mm If the hotspot is too much on the right turn the control cage 3 6 mm clockwise Never adjust the control cages during blasting This process has to be repeated until an eve...
Page 16: ...nt characteristics e g different hardness or different coating thicknesses a uniform blast result can be achieved by varying the advancing speed during blast cleaning The advancing speed depends on th...
Page 17: ...Check the electric connections and motors for sediments of dirt foreign bodies and other contaminants Check the blast wheels blades impellers control cages feed spouts liners and fasteners for damages...
Page 18: ...nance instructions of Original Equipment Manufacturers during your service and maintenance work Further is advised Clean the machine every day with air and non aggressive materials Never use a high pr...
Page 19: ...um liners 26 27 and fix them with the nuts Place the side liners 23 24 25 inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts Place the centre liner bottom part 22 Pl...
Page 20: ...olt when mounting a new blastwheel Place the blastwheel 3 on the wheel hub and tighten the central fixing bolt Fix the blastwheel cover plate with the 4 nuts Insert the shim and control cage in the ce...
Page 21: ...t forms a hard crust that stops the shot from moving through If this crusted dirt is not removed regularly the performance of the machine will reduce drastically The deflector should be checked and if...
Page 22: ...on the belt drive must be observed continuously Fitting the belts Release the tension of the belt drive by reducing the distance between both shafts Insert the belt in the belt pulley grooves manually...
Page 23: ...m between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any abrasive or abrasive particles from adhering The chain is supplied as a chain string and has...
Page 24: ...tment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if necessary Abr...
Page 25: ...drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...
Page 26: ...ncrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is used to create a coarse profile or t...
Page 27: ...s at all time and could increase the exposure level over the total working period The declared vibration and noise emission levels represent the main applications of the machine The values may be meas...
Page 28: ...roper collection system e g via your communal disposal location Despite the fact that this guide is made with care Blastrac takes no liability for errors in the manual and the possible consequences We...
Page 29: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...
