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16

FAULT FINDING

SYMPTOM

POSSIBLE PROBLEM

REMEDY

Air Blast but No Abrasive 

(with water flow)

The pot is empty

Refill

Thompson valve isolation ball valve is 

closed

Open

The abrasive in the pot is wet 

(Moisture can enter in vapor form 

with the compressed air - this is not 

uncommon depending on air quality) *

Try closing the choke valve until some 

abrasive is pumped out. Operating 

the unit in the "choked" condition 

will allow the use of media that 

is too damp to flow properly, but 

it greatly accelerates wear in the 

metering valve. Continuous running 

in the “choked" position also reduces 

productivity and therefore should be 

avoided

The remote abrasive control valve is 

faulty

Inspect for dirt jamming the internal 

shuttle valve

Foreign matter is plugging the 

abrasive metering valve

Try closing the choke valve & 

opening the abrasive metering valve 

momentarily to see if that will blow 

the obstruction out. If this does not 

work then it will be necessary to 

depressurize the pot & remove the 

obstruction by hand

Pop up valve/handway leak - worn or 

out of alignment with seal

Check and rectify

Air control line leak

Ensure all fittings are tight and there 

are no holes, cuts, kinks, or abrasions 

in air lines

Worn out exhaust ball valve

Check and rectify

Unit turns on 

accidentally

The deadman is faulty

Repair or replace

Deadman control valve is faulty

Repair or replace

Air Blast with

Abrasive but no  

Water

Water not turned on

Turn on

Needle valve closed

Open

Pump pressure regulator set too low

Raise to 50 p.s.i. on gauge

Air actuated valve failure

Check and rectify

Needle valve blocked

Remove and clean

Water filter blocked

Remove and replace

Pump failure

Repair or replace

Summary of Contents for Mist Blaster

Page 1: ...Mist Blaster www BlastOne com INSTALLATION OPERATION MAINTENANCE MANUAL...

Page 2: ...or reference whenever service or maintenance is required Unit Serial Number Date Of Issue 3 Safety Warnings 5 Rules For Safe Operationa 8 Description 10 How the System Works 9 How It Works 11 System S...

Page 3: ...prevent accidental disconnections Any blast equipment without remote controls must have remote controls installed before operating Failure to do so is a violation of safety regulations and can cause s...

Page 4: ...r hoses WARNING The products described and illustrated in this manual are intended for experienced and knowledgeable users of similar equipment used in the blasting industry The important safety instr...

Page 5: ...r Silica may be in the air without a visible dust cloud If air monitoring equipment for silica is not provided at the worksite then all personnel must wear appropriate respiratory protection when usin...

Page 6: ...pressure at the maximum operating temperature as marked on the nameplate attached to the trailer Never modify discharge Do not connect the air discharge on this unit onto a common header with any othe...

Page 7: ...ities are observed during operation Stop operation immediately for inspection Inspect pop up valve assembly Inspect the assembly and all other associated parts for proper working condition Maintain wa...

Page 8: ...ted pipe work A three way switch pump regulator blast air regulator needle valve and injection block are used to allow for multifunctionality and to control each function Both the water pressure and b...

Page 9: ...ection Blast air pressure regulator Emergency Stop Button Deadman connection 3 pin twist lock plug 12 volt power in Blasting pressure and supply pressure 3 way switch Manual blow down exhaust valve Wa...

Page 10: ...the nozzle When the three way switch is set to wash down position the dead man handle is pressed and the emergency stop has not been actuated the air actuated valve corresponding to wash down will op...

Page 11: ...the water injection valve A large whip check and safety clips MUST be used as shown Connect air supply hose minimum 2 I D to the inlet connection using a large whip check and connect the 12 volt powe...

Page 12: ...last hose is connected to the injection connection AND has a whip check and safety locking pin inserted 5 Ensure adequate c f m for chosen nozzle is suppled refer to air consumption chart on page 15 6...

Page 13: ...ression The amount of water may be adjusted using the needle valve Turn clockwise for less water and counter clockwise for more water It is not recommended to adjust the water flow by using the pump s...

Page 14: ...e fluid level of the reservoir above the water inlet of the pump or by providing a pressurized fluid supply One way to achieve a pressurized fluid supply is with a water tank and 12V transfer pump The...

Page 15: ...3 230 258 285 312 367 No 8 265 300 336 371 407 478 No 10 5 8 412 468 524 580 632 744 No 12 596 676 756 836 916 1076 Efficiency 55 64 74 86 100 130 NOZZLE SIZE 60 p s i 70 p s i i 80 p s i 90 p s i 100...

Page 16: ...ter is plugging the abrasive metering valve Try closing the choke valve opening the abrasive metering valve momentarily to see if that will blow the obstruction out If this does not work then it will...

Page 17: ...off with no abrasive fully closed then open slowly whilst observing air stream existing the nozzle until a slight color change can be seen Pop up not seating properly Check valve and O ring seat Chok...

Page 18: ...02 Cap Plate 8 2152 000 16 Cap Gasket 9 2149 000 19 Bump Ring 10 2152 000 25 Vibration Disc 11 2152 000 03 Spring 12 2149 000 08 Nut 13 2149 000 04 Piston Seal 14 2152 000 05 Piston 15 2152 000 07 Tu...

Page 19: ...09 08 Seat 9 2123 009 09 Disc Plate 10 Deleted Lock Washer Internal 11 2123 009 11 Lock Nut 12 2123 109 12 Cap 13 2123 009 13 Hex Nut w Locktite 14 2123 009 14 Cap Screw 15 2123 009 15 Diaphragm Plate...

Page 20: ...000 06 Filter Disk 8 Not available Screw 8 9 2229 000 09 Air Operator Assembly 10 2229 000 10 O Ring 2 ea 11 Not Available Electric Operator Cap 12 Not Available Coil Cover Bottom 13 2229 100 03 Coil...

Page 21: ...21 SPARE PARTS ACCESSORIES...

Page 22: ...208 Brass Garden Hose to Pipe Rigid Fitting 3 4 F to 1 2 M 1 32 DM2229100 ELECTRIC CONTROL VALVE 12V DC 1 33 DMECK1000 CONDUIT TEE 1 2 NPTF 1 34 DM2013402 DUST ELIMINATOR 2 35 FPGN15 NIPPLE GAL MAL 1...

Page 23: ...AIR VALVE DEADMAN CONTROL VALVE WATER PRESSURE REGULATOR NEEDLE VALVE WATER FILTER HOUSING WATER FILTER INSIDE AIR ACTUATED VALVES WATER PUMP BAMV4P6 APFAF0MP AFPRGUC200RE AFREG40 BMMBESTOP BA7162K77...

Page 24: ...24 SPARE PARTS ACCESSORIES Thompson II valve GV2152008 3 way switch BAMV4P6 Water pressure regulator AFREGARG30 Water pump BAMBPDL Needle valve FPSSTH04...

Page 25: ...25 SPARE PARTS ACCESSORIES Water filter housing APF158203 Water filter AFPEP5CBWF Air actuated valve DMAAVSR12 Humphrey valve DMPYT99919 Air filter APFAF0MP...

Page 26: ...ARE PARTS ACCESSORIES Pressure gauge AFPRGUC200RE Deadman control valve DM2229100 Deadman handle DM2263402 Socket for deadman DMECK3002 Deadman control cable DMECKC2553 Blast air pressure regulator AF...

Page 27: ...27 SPARE PARTS ACCESSORIES Emergency stop BMMBESTOP 3 slot female receptacle BA7162K77 3 slot male receptacle BA7162K8 Auto air valve DM2123108 Kickstand pin BATH...

Page 28: ...28 NOTES...

Page 29: ...7 3329 5066 Email sales au blastone com www BlastOne com AUSTRALIAN OFFICES Adelaide Brisbane Darwin Mackay Melbourne Perth Sydney BLASTONE INTERNATIONAL 4510 Bridgeway Avenue Columbus Ohio 43219 USA...

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