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6

RULES FOR SAFE OPERATION

•  Depressurize vessel before performing maintenance. Do not remove, repair, or replace any 

item on this equipment while it is pressurized. Do not attempt to perform maintenance or load 

media while this equipment is pressurized or even capable of being pressurized. This means 

at a minimum the inlet ball valve should be closed and ideally the air source be shut off or 

disconnected. Any time the manual blowdown valve is closed it should be assumed that the 

abrasive blast vessel is pressurized.

•  Do not modify vessel. Do not modify or alter any abrasive blaster, blast equipment, or controls 

thereof without the written consent of BlastOne. Do not weld, grind or sand the pressure vessel. 

It will not be safe to operate. Non-authorized modifications could lead to serious injury or death. 

Non-authorized modifications will void your warranty and the vessel’s pressure certification.

•  Inspect vessel regularly. Do not operate if the vessel has been damaged. It is not safe. Inspect 

the outside and inside of the pressure vessel regularly for corrosion and damage (i.e. dents, 

gouges or bulges). If damaged, take out of service immediately and have it inspected and/or 

repaired by a qualified facility.

•  Check for leaks in vessel. Do not operate this equipment if there is a leak. If leaking, take out of 

service immediately have it inspected and/or repaired by a qualified facility.

•  Never operate over maximum working pressure. Do not operate this equipment above the 

maximum allowable working pressure at the maximum operating temperature as marked on 

the nameplate attached to the trailer.

•  Never modify discharge. Do not connect the air discharge on this unit onto a common header 

with any other unit of any description, or any other source of compressed air, without first 

making sure a check valve is used between the header and this unit. If this unit is used in 

parallel with another unit of higher discharge and capacity, a safety hazard could occur in a back 

flow condition.

•  Always use remote controls. Do not sell, rent or operate abrasive blasters without remote 

controls. Regulations require remote controls on all blast machine. All blast systems must be 

equipped with automatic deadman type remote controls, either pneumatic or electric. Failure to 

use remote controls can cause serious injury or death to the operator(s) or other personnel in 

the blasting area.

•  Check for damaged parts. Do not use this equipment with damaged components. Periodically 

check all valves, hoses and fittings to see that they are in good condition. Repair any component 

that shows any sign of wear or leakage.

•  Always use safety pins on hose couplings. Do not use this equipment without safety pins in 

place. All blast hose couplings and air hose couplings are provided with holes that must be 

safety pinned to prevent accidental disconnections. Accidental hose disconnection can cause 

serious injury or death.

•  Always use correct replacement parts. Do not use replacement parts or accessories that 

are not rated for pressures equal or higher than your abrasive blaster’s operating pressure. 

Improper hoses and/or fittings used on, or connected to your abrasive blaster can rupture and 

cause serious injury or death.

Summary of Contents for Mist Blaster

Page 1: ...Mist Blaster www BlastOne com INSTALLATION OPERATION MAINTENANCE MANUAL...

Page 2: ...or reference whenever service or maintenance is required Unit Serial Number Date Of Issue 3 Safety Warnings 5 Rules For Safe Operationa 8 Description 10 How the System Works 9 How It Works 11 System S...

Page 3: ...prevent accidental disconnections Any blast equipment without remote controls must have remote controls installed before operating Failure to do so is a violation of safety regulations and can cause s...

Page 4: ...r hoses WARNING The products described and illustrated in this manual are intended for experienced and knowledgeable users of similar equipment used in the blasting industry The important safety instr...

Page 5: ...r Silica may be in the air without a visible dust cloud If air monitoring equipment for silica is not provided at the worksite then all personnel must wear appropriate respiratory protection when usin...

Page 6: ...pressure at the maximum operating temperature as marked on the nameplate attached to the trailer Never modify discharge Do not connect the air discharge on this unit onto a common header with any othe...

Page 7: ...ities are observed during operation Stop operation immediately for inspection Inspect pop up valve assembly Inspect the assembly and all other associated parts for proper working condition Maintain wa...

Page 8: ...ted pipe work A three way switch pump regulator blast air regulator needle valve and injection block are used to allow for multifunctionality and to control each function Both the water pressure and b...

Page 9: ...ection Blast air pressure regulator Emergency Stop Button Deadman connection 3 pin twist lock plug 12 volt power in Blasting pressure and supply pressure 3 way switch Manual blow down exhaust valve Wa...

Page 10: ...the nozzle When the three way switch is set to wash down position the dead man handle is pressed and the emergency stop has not been actuated the air actuated valve corresponding to wash down will op...

Page 11: ...the water injection valve A large whip check and safety clips MUST be used as shown Connect air supply hose minimum 2 I D to the inlet connection using a large whip check and connect the 12 volt powe...

Page 12: ...last hose is connected to the injection connection AND has a whip check and safety locking pin inserted 5 Ensure adequate c f m for chosen nozzle is suppled refer to air consumption chart on page 15 6...

Page 13: ...ression The amount of water may be adjusted using the needle valve Turn clockwise for less water and counter clockwise for more water It is not recommended to adjust the water flow by using the pump s...

Page 14: ...e fluid level of the reservoir above the water inlet of the pump or by providing a pressurized fluid supply One way to achieve a pressurized fluid supply is with a water tank and 12V transfer pump The...

Page 15: ...3 230 258 285 312 367 No 8 265 300 336 371 407 478 No 10 5 8 412 468 524 580 632 744 No 12 596 676 756 836 916 1076 Efficiency 55 64 74 86 100 130 NOZZLE SIZE 60 p s i 70 p s i i 80 p s i 90 p s i 100...

Page 16: ...ter is plugging the abrasive metering valve Try closing the choke valve opening the abrasive metering valve momentarily to see if that will blow the obstruction out If this does not work then it will...

Page 17: ...off with no abrasive fully closed then open slowly whilst observing air stream existing the nozzle until a slight color change can be seen Pop up not seating properly Check valve and O ring seat Chok...

Page 18: ...02 Cap Plate 8 2152 000 16 Cap Gasket 9 2149 000 19 Bump Ring 10 2152 000 25 Vibration Disc 11 2152 000 03 Spring 12 2149 000 08 Nut 13 2149 000 04 Piston Seal 14 2152 000 05 Piston 15 2152 000 07 Tu...

Page 19: ...09 08 Seat 9 2123 009 09 Disc Plate 10 Deleted Lock Washer Internal 11 2123 009 11 Lock Nut 12 2123 109 12 Cap 13 2123 009 13 Hex Nut w Locktite 14 2123 009 14 Cap Screw 15 2123 009 15 Diaphragm Plate...

Page 20: ...000 06 Filter Disk 8 Not available Screw 8 9 2229 000 09 Air Operator Assembly 10 2229 000 10 O Ring 2 ea 11 Not Available Electric Operator Cap 12 Not Available Coil Cover Bottom 13 2229 100 03 Coil...

Page 21: ...21 SPARE PARTS ACCESSORIES...

Page 22: ...208 Brass Garden Hose to Pipe Rigid Fitting 3 4 F to 1 2 M 1 32 DM2229100 ELECTRIC CONTROL VALVE 12V DC 1 33 DMECK1000 CONDUIT TEE 1 2 NPTF 1 34 DM2013402 DUST ELIMINATOR 2 35 FPGN15 NIPPLE GAL MAL 1...

Page 23: ...AIR VALVE DEADMAN CONTROL VALVE WATER PRESSURE REGULATOR NEEDLE VALVE WATER FILTER HOUSING WATER FILTER INSIDE AIR ACTUATED VALVES WATER PUMP BAMV4P6 APFAF0MP AFPRGUC200RE AFREG40 BMMBESTOP BA7162K77...

Page 24: ...24 SPARE PARTS ACCESSORIES Thompson II valve GV2152008 3 way switch BAMV4P6 Water pressure regulator AFREGARG30 Water pump BAMBPDL Needle valve FPSSTH04...

Page 25: ...25 SPARE PARTS ACCESSORIES Water filter housing APF158203 Water filter AFPEP5CBWF Air actuated valve DMAAVSR12 Humphrey valve DMPYT99919 Air filter APFAF0MP...

Page 26: ...ARE PARTS ACCESSORIES Pressure gauge AFPRGUC200RE Deadman control valve DM2229100 Deadman handle DM2263402 Socket for deadman DMECK3002 Deadman control cable DMECKC2553 Blast air pressure regulator AF...

Page 27: ...27 SPARE PARTS ACCESSORIES Emergency stop BMMBESTOP 3 slot female receptacle BA7162K77 3 slot male receptacle BA7162K8 Auto air valve DM2123108 Kickstand pin BATH...

Page 28: ...28 NOTES...

Page 29: ...7 3329 5066 Email sales au blastone com www BlastOne com AUSTRALIAN OFFICES Adelaide Brisbane Darwin Mackay Melbourne Perth Sydney BLASTONE INTERNATIONAL 4510 Bridgeway Avenue Columbus Ohio 43219 USA...

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