Black Diamond Equipment TC1024DCA Instructions Manual Download Page 14

 

H. 

The tool clearance may change with machine use and 

should  be  inspected  often.  Failure  to  maintain  the  proper 
clearance may result in damage to the wheel rim and/or tire. 
 

 

J. 

Normal table top rotation for demounting is clockwise. 

Depress the table top pedal to rotate this direction. To rotate 
the table top counterclockwise, lift the pedal up with your toe.

 

 

K. 

Table top rotation can be stopped at any time by re-

moving your foot from the rotation pedal.

 

 

At  times  during  the mounting  and demounting  proce-

dure, the bead lifting tool may encounter resistance and can 
be 
thrown. Keep one hand firmly on the tool to avoid possible 
tool disconnect. Use the reversing feature to back out of jam-
ups. A thrown tool can cause injury.

 

10. Insert the smooth curved end of the bead lifting tool over 
the forward end of the demount head and below the top bead of 
the tire. Lift the bead up and over the knob on the Mounting 
head  (figure  10).  Also,  note  the  valve  stem  position  to  the 
Mounting head. Use your free hand to press down on the tire 
opposite  the  Mounting  head  to  allow  the  bead  to  utilize  the 
drop center area of the rim, this position reduces stresses in 
the bead and allows an easier bead lift.

 

Figure 10 - Insert Bead Lifting Tool

 

11. Push the bead lifting tool down towards the wheel to lift the 
tire bead up and over the knob portion of the demount head. 
Hold the tool and bead in this position (figure 11).

 

Figure 11 - Lift Bead Over Demount Head

 

12.  Depress  the  table  top  pedal  to  rotate  the  wheel.  The 
Mounting head will guide the tire bead up and over the edge 
of the wheel. Continue rotation until the upper bead is de-
mounted. 
 

 

L. 

Push  down  on  the  tire  across  from  the  demount 

head  during  table  top  rotation  to  utilize  the  drop  center 
area of the wheel. This reduces the tensional force on the 
top or first 
bead during demount (figure 10).

 

Figure 12 - Demounting Lower Bead

 

13. Lift and hold the tire at an angle so that the lower bead 
is resting in the drop center directly across from the de-
mount head, and is loose below the demount head (figure 
12). Insert the smooth curved end of the bead lifting tool 
down over the forward end of the mount/demount tool and 
below the lower bead. Lift the bead up and over the knob 
on the demount head (figure 13).

 

Figure 13 - Guide Lower Bead Over Tool Head

 

14. Depress the table top pedal to rotate the wheel. The 
demount head will guide the bead up and over the edge of 
the  wheel.  Continue  rotation  until  lower  bead  is  de-
mounted. 
 

 

M. 

With tube-type tires, demount the upper bead and 

remove the tube before demounting the lower bead.

 

Summary of Contents for TC1024DCA

Page 1: ...TC1024DCA Tire Changer ...

Page 2: ...TY INSTRUCTIONS 3 OWNER S RESPONSIBILITY 4 OPERATOR PROTECTIVE EQUIPMENT 4 NAME OF MAIN PARTS 5 6 INSTALLATION 7 11 OPERATION INSTRUCTION 12 16 A Demounting 12 14 B Mounting 15 16 INFLATION 17 MAINTENANCE TIPS 18 Diagram 19 ...

Page 3: ...d be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled 9 Keep guards and safety features in place and in working order 10 Wear proper clothing Safety toe non slip footwear and protective hair covering to contain hair is recommended Do not wear jewelry loose clothing neckties or gloves when operat...

Page 4: ...ly 7 Carefully inspect the unit on a regular basis and perform all maintenance as required 8 Service and maintain the unit only with authorized or approved replacement parts 9 Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible 10 Do not override safety features 3 OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps make tire ser...

Page 5: ...w Protector STANDARD ACCESORIES 4 NAME OF MAIN PARTS 1 Bead Break Pedal 2 Clamping Pedal Open 3 Clamping Pedal Close 4 Rotation Pedal 5 Turntable 6 Jaw 7 Mounting Head 8 Swing Arm 9 Dual Assist Arm 10 Control Valve Column 11 Column Assembly 12 Bead Breaker 13 Bead Breaker Pad 14 Lever 15 Inflation Pedal 2 3 4 5 6 7 8 9 10 11 12 13 1 14 15 ...

Page 6: ... UNPACKING THE MACHINE After removing the packaging the machine and its components visually visible damage check if in doubt please contact your dealer Package materials such as plastics polystyrene nails screws wood cartons and other waste must be placed in a box according to local regulations Please check the box that comes consistent with the packing list when unpacking Note When disassembling ...

Page 7: ...erclock wise rotary dial you can swap any two at the switch Phase cable connector if user does not follow the above instruction factory will not be responsible to any damage caused by above instructions Note If the machine does not have the power plug the user must install a self consistent voltage and machine power plug The machine requires air pressure with range 7 10 bar 100 140 psi to meet the...

Page 8: ......

Page 9: ... 1 Step pedal 2 times and ensure the clamping will be opened 2 If you need to install inflation gun connect this No IT system 3 Connect the nut with 7 8mm hose 4 For IT version you have to connect the air tank at the back of the cabinet A You install Air tank bolts No 3 with bolts B Connect No 4 5 and 6 Make sure No 6 Ring is tight Installation should be done as the picture below ...

Page 10: ...stallation and before operation Air hose connection should be go through the swing arm to the control valve Assist Arm Installation Make sure the connection and nuts are well con nected Install Air Gauge IT version Connect the hose to the back of the cabinet Ensure the air gauge is functional and stable during The control of the assist arm column ...

Page 11: ...Installation of assist arm Follow the picture to connect the nut and screw ...

Page 12: ...ads on a partially or fully inflated tire is unsafe and causes excess movement and friction against the bumper pads and excessive wear on pivots Deflate the tire completely to prolong the life of your ma chine 1 Deflate the tire completely by removing the valve core from the valve stem figure 1 Be cautious and do not smoke as a flammable gas could have been introduced into the tire at some time Ti...

Page 13: ...ove the demount head into contact with the rim edge Push the locking button and lock the slide arm into place figure 7 Figure 7 Position Mount Demount Tool 8 The mount demount head should be in contact with the rim edge Turn the swing arm adjusting knob to move the mount demount head away from the rim 1 8 to 1 4 inch figure 8 9 Check metal head positioning Mount demount metal head should be positi...

Page 14: ...er bead lift Figure 10 Insert Bead Lifting Tool 11 Push the bead lifting tool down towards the wheel to lift the tire bead up and over the knob portion of the demount head Hold the tool and bead in this position figure 11 Figure 11 Lift Bead Over Demount Head 12 Depress the table top pedal to rotate the wheel The Mounting head will guide the tire bead up and over the edge of the wheel Continue rot...

Page 15: ... without checking both tire and wheel for damage and to be certain the sizes match Do not let untrained persons operate tire changer and keep bystanders out of service area Forcing the tire onto the rim can cause bead damage If you damage the tire bead during mounting STOP remove tire and mark it as damaged Do not mount a damaged tire 1 Before any mounting inspect tire for damage and verify size m...

Page 16: ...head of the mounting tool and follow as tire rotates Rotate table top until lower bead is mounted 6 For top bead installation rotate the table top until the valve stem is directly across from the mount head Lift the upper bead up and over the rear of the mount head With your left hand press down on the tire between the mount head and the valve stem to hold the tire in the drop center Depress table...

Page 17: ...and the pedal in this position line pressure is allowed to flow through the valve system and into the tire for inflation Correct tire pressure is not indicated on the gauge in this position Position 3 Bead Sealing This is the second and last activated position With the inflation hose attached to the tire valve and the pedal in this position line pressure is allowed to flow through the valve and to...

Page 18: ...2 MAINTENANCE TIPS Regular clean condensate oil and water separator cup inside Regular clean operation panel lock lever and quick nut and drip an appropriate amount of lubricating oil Regularly check and tighten all bolts connecting member Keep the hexagonal rod dry and clean clean diesel and use appropriate amount of lubricating oil drip Check the drive belt tension when you need to adjust the ad...

Page 19: ...13 Diagram 110V 220V 380V ...

Reviews: