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 2 

VGG Rotisserie Oven

Introduction

 2 

Introduction

INTRODUCTION

Your BKI VGG is a computer controlled rotisserie oven. It utilizes a revolving mechanism and heating elements that 

ensure even product cooking. A touchscreen control and switches are provided to allow for quick setup and operation. 

Removable components allow for easy maintenance and cleaning.
The VGG rotisserie is intended to be used for commercial applications, for example in kitchens or restaurants, canteens, 

hospitals and other commercial enterprises, not for continuous mass production of food.

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with 

care and dedication -- using the best materials available. Attention to the operating instructions regarding proper instal-

lation, operation, and maintenance will result in long lasting dependability to ensure the highest profitable return on your 

investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any 

questions, please contact your BKI Distributor. If they are unable to answer your questions, 

phone the applicable BKI Technical Services Department:
BKI  

Technical Services Department  

42 Allen Martin Drive 

Essex Junction, VT 05452 

(802) 658-6600

USB connection is for service only.

SAFETY PRECAUTIONS

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you 

see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas 

where potential hazards exist and special precautions should be taken. Know and understand the meaning of these 

instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if 

these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided, will result in 

death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could result in 

death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may result in 

minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required relat

-

ing to procedures, equipment, tools, capacities and other special data.

Summary of Contents for VGG

Page 1: ...VGG ROTISSERIE OVEN OPERATOR S MANUAL BKI www bkideas com 42 Allen Martin Drive Essex Junction Vermont 05452 USA Telephone 802 658 6600 Fax 802 864 0183 PN SS OM 064 05 10 21 2021 BKI ...

Page 2: ...e extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS Negligence or acts of God Thermostat calibrations after 30 days from equipment installation date Air and gas adjustments Light bulbs Glass doors and door adjustments Fuses Adjustments to burner flames and cleaning of pilot burners Tighten...

Page 3: ...y Files 10 Setting the Clock 10 Viewing the Error and Event History File 11 Cooking with the CTS Oven Controller 12 Using Quick Cook 12 View a Recipe 13 Cooking a Recipe 14 Configuring the CTS Controller for Use in the VGG Oven 16 Controller Errors Warnings and Events 17 Errors 17 Warnings and Alarms 17 Events 18 Accessory Use 19 Trussing Chickens 19 V Spits 20 Standard Meat Forks 20 Baskets 20 In...

Page 4: ...epartment BKI Technical Services Department 42 Allen Martin Drive Essex Junction VT 05452 802 658 6600 USB connection is for service only SAFETY PRECAUTIONS Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The follo...

Page 5: ...t In accordance with Local and or National wiring codes the installer must provide the means of full disconnection California Residents Only This product can expose you to chemicals including chromium and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov Safe Work Practices Wear Safe Clothi...

Page 6: ...eed a new safety label obtain the number of the specific label illustrated on page 5 then phone the applicable BKI Technical Services Department BKI Technical Services Department 42 Allen Martin Drive Essex Junction VT 05452 802 658 6600 press option 4 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You...

Page 7: ...helf strictly for the storage of all raw meats to be used in the rotisserie Raw product must always be stored at temperatures below 38 F 3 C Never store or mix raw foods above cooked foods as this is a health hazard The drippings from raw foods contami nate cooked or processed foods All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated Never put raw foo...

Page 8: ... the oven from the Main Power Isolator Circuit Breaker 3 Main Power Switch Turns power to the entire unit on or off When placed in the on position the Touchscreen controller is powered lights illuminate and the rotor mo tor engages if both doors are closed When placed in the off position power is removed from the entire unit 4 Color Touchscreen Controller Used for operation and programming of the ...

Page 9: ...the screen keypad to enter the access code then touch ENTER Supervisor level configura tion screen is displayed Touch to exit and return to Main Recipe screen The supervisor has access to change Recipes change the Access Code Set the Clock Import or Export reci pes and configurations or view the control History Touch the desired function button and follow the con figuration instructions below Reci...

Page 10: ...ring up a Cycle Stage screen Touch Prev and Next to move between the Recipe Items Touch the value field time temp to edit Input a new value and touch the to save or touch the to return to the previous menu without editing the value The Preheat and Hold items only have a temperature value The time field for these items is greyed out and not selectable To turn the Preheat Cook Cycle 2 Cook Cycle 3 o...

Page 11: ...Main Cook screen Supervisor Access gives the ability to Import Recipe and Firmware update files from a USB flash drive Touch Import Insert USB Drive Touch Im port Recipes and or Import Firmware Touch to exit and return to Supervisor Ac cess screen Insert the USB flash drive into the USB port located on the control side of the oven The message line will change to read USB Drive Found and the Import...

Page 12: ...e USB port on the con trol side of the oven The message line changes to USB Drive Found and the Save Recipes Save Config Save HACCP Log or Save Machine Log buttons become active Touch Save Recipes Save HACCP Log or Save Machine Log to download the files to the USB drive Remove the USB drive when finished and touch tor return control to the Supervisor Ac cess screen Setting the Clock Supervisor Acc...

Page 13: ... displayed Touch to return to the Choose a Log screen In the HACCP Log screen you can view information about recipes programs that you ve run Use the or keys to navigate through the listing selecting a item will bring up further details Touch to return to the Log screen The Machine Log screen is displayed Touch to return to the Choose a Log screen In the Machine Log screen you can view information...

Page 14: ...t screen is displayed If Preheat has been turned ON unit will begin heating to designated temperature Touch and hold until the control chirps twice to abort cooking and return to Select Cook Type screen The preheating screen for the cook is displayed The programed preheat temperature is displayed at the bottom of the screen The progress bar displays the percentage increase of the oven temperature ...

Page 15: ...ast cook segment the BEEP button will appear in the bottom right and the control will emit a continuous au dible alarm The control will automatically go into Hold and maintain the oven cavity at the programed temperature To cancel the audible alarm touch BEEP The control will stay in Hold Measure the internal temperature of the product If additional cooking is required touch Clock This will cook f...

Page 16: ...N the preheating screen for the is displayed The programed preheat temperature is displayed at the bottom of the screen The progress bar displays the percentage increase of the oven temperature NOTE If the recipe cook is not started within 20 minutes of the oven reaching the preheat temperature the control will revert back and stop heating the oven The Load Oven screen is displayed Touch and hold ...

Page 17: ...us audible alarm To cancel the audible alarm touch BEEP If additional cooking is required touch Clock This will cook for the preset extra time typically 5 minutes at the tem perature programed for the last cook segment If no additional cooking is required remove all cooked product from the oven then touch and hold until the control chirps and returns to the Edit Preheat screen End of Cooking with ...

Page 18: ...STEP 3 From the Factory Access menu select Set Clock STEP 4 Set the current time and date and select Save which will return you to the previous screen STEP 5 From the Factory Access menu select Cooking From this menu Extra Time value Quick Manual Cook mode Temperature units Heat time and Cavity Tempera ture key can be edited Selecting Save or the Back Arrow will return you to the Factory Access me...

Page 19: ...at the right will flash on the screen every 30 seconds The alarms can be cleared using in Clr Alarm on the Supervisor Access screen Refer to the Configuring the CTS Oven Controller section of this manual If the alarms conditions are still present after clearing the alarms the alarm will reap pear Here is a list of the Warning messages and a description of the potential cause OVEN NOT HEATING CALL ...

Page 20: ...ss Chg The Supervisor password was changed Recipe Imp The recipes were imported from a USB flash drive Recipe Exp The recipes were exported to a USB flash drive Config Import The controller configuration was imported from a USB flash drive Config Export The controller configuration was exported to a USB flash drive USB Error The controller was unable to create or find the proper file on the flash ...

Page 21: ...russing keeps the chicken moist by retaining more of the natural juices and helps prevent the wing tips from burning Using 6 7 elastic ties follow these simple steps to truss the chickens STEP 1 Fold wing tips back under the chicken STEP 2 With the back of the chicken up slip the tie under the wings and pull back STEP 3 Pull and twist the tie over the back of the chicken to form an X Make sure win...

Page 22: ... adjacent mounting locations on the rotors Standard Meat Forks The standard meat forks are ideal for chicken and poultry Use the following procedure to prepare the bird for loading in the oven 1 Fold wings to back place on back with cavity away from you 2 Run pointed ends of meat fork through sides of chicken under wings and through thighs breast up and legs down Ensure that legs of adjacent birds...

Page 23: ... for safety proper operation and ventilation Refer to Chart 1 for required minimum clearances Note that these are minimum clearances If the oven is to be permanently mounted near other immovable objects additional clearance must be provided for connection and service of the oven on both sides All ventilation slots must be kept free from obstruction EXTRACTION Extraction is not a specific requireme...

Page 24: ... 39 5 in 570 lb 6 in 6 in 6 in 2 in 2 in 2 in 1003 3 mm 259 KG 152 5 mm 152 5 mm 152 5 mm 51 0 mm 51 0 mm 51 0 mm VGG 16 79 1 16 in 1000 lb 6 in 6 in 6 in 2 in 2 in 2 in 2008 2 mm 453 KG 152 5 mm 152 5 mm 152 5 mm 51 0 mm 51 0 mm 51 0 mm Electrical Specifications North America 3Ph Gnd 60Hz Volts Amps KW Breaker 208 29 7 10 6 40 220 29 7 9 9 35 240 28 7 11 8 40 Ratings per oven cavity VGG 16 requir...

Page 25: ...tors so that if the supply cable is strained the earth conductor is the last to become disconnected To gain access to the control panel and mains block connection remove the 4 side panel securing screws on the drive side of the oven The mains block is sited toward the bottom right hand side of the control box Cable entry is provided through the base of the oven Refer to the mains wiring diagram fo...

Page 26: ...ve long sleeved garments when cleaning the oven to guard against possible injury Using abrasive cleaners or sharp metal scrapers will damage the cabinet finish or result in shat tering of the glass Use only a mild soap and water solution or approved cleaner DO NOT USE OVEN CLEANER on this machine Caustic cleaners will cause damage to the machine NEVER USE A WATER HOSE OR A STEAM CLEANER TO WASH TH...

Page 27: ...an the components with warm water a sponge and BKI Cleaner Wipe dry with a clean cloth 8 Remove the Fan Cover as described below a Grasp the Fan Cover Hand Grip with both hands Lift up on the Fan Cover then pull out approximately 1 2 12 mm b Lower the front of the Fan Cover until the Switch Actuator clears slot in the top of the oven cavity see detail view c Support the back of the Fan Cover with ...

Page 28: ...t bend or disfigure the fan blades 11 Clean the top of oven Carefully clean around fan and surrounding areas 12 Replace the Fan Guard onto the Circulation Bottom Then install this Fan Cover assembly back into the oven cavity 13 Clean grease drawer and tray area with hot soapy water 14 Replace the grease drawer 15 Clean the outside and inside of the rotisserie oven with warm water a sponge and an a...

Page 29: ... open but operates with doors closed Defective rotor switch Contact BKI service agent for corrective action Oven does not heat at all Improper program settings Check program settings Improper parameter settings Contact BKI service agent for corrective action Fan cover circulation bottom not installed or improperly installed Check that components are properly installed Fan cover switch defective Co...

Page 30: ...28 VGG Rotisserie Oven 28 Accessories ACCESSORIES MEAT BASKET w 4 GOOSERS MB0037 MEAT BASKET MB0032 MEAT FORK MF0032 VEE SPIT MF0038 BKI RUBBER GLOVE G0089 ...

Page 31: ...29 VGG Rotisserie Oven 29 Wiring Diagrams WIRING DIAGRAM VGG 8 10 2 kW 208 240V 3 Phase Delta P N SB55090400 ...

Page 32: ...30 VGG Rotisserie Oven 30 Wiring Diagrams ...

Page 33: ...BKI www bkideas com 42 Allen Martin Drive Essex Junction Vermont 05452 USA Telephone 802 658 6600 Fax 802 864 0183 NOTES ...

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