BIXOLON SMP6210 User Manual Download Page 44 | Manualshive

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Rev. 1.01

- 44 -

SMP6210

8. Case Design

8-1 Mounting Position

8-1-1 Method of mounting the printer mechanism

The following picture shows the dimensions required to set the position and mount the

printer mechanism.

Fig 8-1 Position holes and boss dimension for mounting the mechanism

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Summary of Contents for SMP6210

Page 1: ...User s Manual SMP6210 Thermal Printer Mechanism Rev 1 01 http www bixolon com...

Page 2: ...SION SHEET Revisions Design section Revision REV Date WRT CHK APL Page Description 1 00 10 01 08 J K KIM J S LEE J T KIM 1 01 12 08 20 I Y PARK J S LEE J T KIM 41 Modification on auto cutter flow char...

Page 3: ...6 Thermal Head Drive Timing Diagram 25 5 7 Maximum Condition Ambient temperature of the printer head 25 26 5 8 Head Supply Voltage 26 5 9 Peak current 26 5 10 Pulse Width Control of the Head 27 5 10 1...

Page 4: ...o Cutter Timing Diagram 43 7 5 Operating Sequence 43 8 Case Design 44 8 1 Mounting Position 44 8 1 1 Method of mounting the printer mechanism 44 8 1 2 Recommended Screws 46 8 1 3 Precautions during mo...

Page 5: ...the structure to clean the jam using hand driver 57 13 Thermal Paper Exit Design 58 14 Precautions for Outer Case Design 60 15 Frame Ground 61 15 1 Frame ground connection method 61 16 Auto Cutter Er...

Page 6: ...ct sales department of BIXOLON if it is to be used for products with higher responsibilities involved with injury to body or life and property loss as additional design or performance verification wil...

Page 7: ...g the thermal paper design the structure with a cover on outer case or attach a warning label to warn the users for safe operation c Precautions with portable blade drive Set the control so the motor...

Page 8: ...e printer mechanism The printer mechanism has many sharp corners and rough surface on the metal parts Design the outer case so that users do not get injured by touching the sharp edges and attach a la...

Page 9: ...lways monitor the platen roller block detection switch and the output of the paper detection sensor Never activate the thermal head when platen roller block is open and there is no paper Activating th...

Page 10: ...roller block must be installed by pressing the center of platen roller block If only one end of the platen roller block is pressed and installed it might cause a problem such as printing defects paper...

Page 11: ...head touches with the roller without paper for long time If this occurs take out the platen roller and install the paper again before using it b Do not clean the coating of the cutter moving cutter b...

Page 12: ...ing and cutting after removing the completely cut thermal paper If the printing or cutting continues without removing the cut paper it might cause a problem such as a paper jam or to the cutting paper...

Page 13: ...gh density printing head of 8 dots mm Small and economic size Printing function and cutting function are combined into a small sized system No cutter jam Cutter jam does not occur due to paper jam or...

Page 14: ...cutting type Guillotine Paper cutting method Full cut and Partial cut Cutter operating time Approx 0 6s cycle Cutting period Max 30 cuts min Paper feeding load Max 100gf Product life at 25o C and rat...

Page 15: ...Rev 1 01 15 SMP6210 Operating conditions For temperature humidity Printer can be operated Printing quality is guaranteed...

Page 16: ...Rev 1 01 16 SMP6210 2 Disassembly diagram...

Page 17: ...e SUS304 WPB 0 45 3 Y 5 KD05 00046A Ass y e Frame gear Zn Gear decal A B C 1 Y 6 KC05 00015A Screw machine M1 7 3 1 Y 7 KC05 00014A Screw machine M1 7 2 1 Y 8 KC05 00012A Screw machine M1 7 7 1 Y 9 60...

Page 18: ...stor 18 VDD TPH Logic voltage 19 STB4 TPH Strobe 4 20 STB5 TPH Strobe 5 21 STB6 TPH Strobe 6 22 GND TPH Ground 23 GND TPH Ground 24 CLK TPH Clock 25 SI TPH Data input 26 VH TPH Supply voltage 27 VH TP...

Page 19: ...IGNAL Description 1 BMS_IN Black Mark sensor Input 2 GND Black Mark sensor Ground 3 GND Black Mark sensor Ground 4 BMS_OUT Black Mark sensor Output User recommended connector Number of terminals 4 pin...

Page 20: ...at the rising edge of the CLK After the data is sent LAT signal is set to Low to store the data into the latch register Depending on the stored printing data the STB signal is set to High and the ther...

Page 21: ...Rev 1 01 21 SMP6210 5 2 Head Block Diagram STB Strobe High active LAT Latch Low active CLK Clock SI Data in TM Thermistor...

Page 22: ...210 Relationship between STB terminal and thermal device activation 5 3 Printing position of transferred data Strobe No Dot No Number of dots 1 1 64 64 2 65 128 64 3 129 192 64 4 193 256 64 5 257 320...

Page 23: ...Rev 1 01 23 SMP6210 5 4 Dimensions of thermal device...

Page 24: ...Current of Strobe L IIL STB 55 at 5V L IIL STB 22 at 3 3V Clock Frequency t1 8 MHz at 5V See 5 6 5 MHz at 3 3V See 5 6 Clock Pulse Width t2 50 See 5 6 SI CLOCK Setup Time t3 40 at 5V See 5 6 40 at 3...

Page 25: ...SMP6210 5 6 Thermal Head Drive Timing Diagram VH can fluctuate in big amplitude if the sufficient driver output delay time cannot be guaranteed Design the circuit so that VH does not exceed the peak...

Page 26: ...34W dot Thermistor Temperature Supply Current IO 2 8A Rave 176 N 64dot 5 8 Head Supply Voltage Input voltage on TPH side is as follows Item Voltage range Head drive voltage VH 7 2V Head logic voltage...

Page 27: ...e thermistor resistor values built into the thermal head It is advisable to calibrate the pulse width to adjust the energy with the thermal head for the temperature changes of the thermal head and ins...

Page 28: ...5 10 4 Thermistor specifications Electrical Specifications of Thermistor Rating 1 Operating temperature 40 125 2 Time constant 5 sec in the air Electrical Requirements 1 Resistance R25 30 k 5 at 25 2...

Page 29: ...34 22 45 13 03 10 175 07 50 10 75 5 132 29 55 8 92 0 100 99 60 7 45 5 77 85 65 6 25 10 60 57 70 5 27 15 47 53 75 4 47 20 37 61 85 3 26 25 30 00 95 2 42 30 24 11 125 1 08 Recommended Thermistor circuit...

Page 30: ...ead might overheat if the software to detect abnormal temperature does not operate properly if there are problems in the control system Overheated thermal head may result in damage to the thermal head...

Page 31: ...2 Phase Terminal voltage Vp Max DC 8 5V Wiring resistance 10 Phase 10 Motor control current 0 85A Phase Motor drive pulse 2240 pps Max 6 2 Example drive circuits Vp IN11 100 16V IN21 IN12 IN22 BA6845F...

Page 32: ...g the same phase as the last phase of the printing step 6 4 Motor Timing Diagram Motor drive input pulse IN11 IN12 IN21 IN22 Step 1 L H L L Step 2 L H H H Step 3 L L H H Step 4 H H H H Step 5 H H L L...

Page 33: ...r is as follows Produce the step signal start time Produce the first step during the first step acceleration time Produce the second step during the second step acceleration time Produce the nth step...

Page 34: ...42 32 1664 601 8 419 2388 33 1687 593 9 448 2234 34 1708 586 10 481 2080 35 1753 570 11 519 1927 36 1799 556 12 563 1775 37 1844 542 13 616 1623 38 1888 530 14 677 1478 39 1932 518 15 751 1332 40 1975...

Page 35: ...CEO 30 V Emitter Collector Voltage VECO 3 V Collector current Ic 20 Collector power consumption Pc 50 Operating temperature TOPR 25 85 Storage temperature TSTG 30 100 7 1 2 Electrical Characteristics...

Page 36: ...ted Low Paper is not detected High 7 1 4 Black Mark Detection Sensor Sample External Circuits Optional specifications User side 10 F BMS_SENSOR VDD Ground 4 SG 105F 180 F 10 1 BMS_IN 2 3 Printer side...

Page 37: ...value of 1 to set the product to optimum state 7 2 Platen Roller Block Detection Switch 7 2 1 Sample external circuits Printer side 30 COVER S W 100 SWITCH VDD Ground 7 8 COVER_SW1 COVER_SW2 User side...

Page 38: ...ckness of 65 Cut 1 000 000 times Guaranteed life depends on the thickness of the paper Cutting period less than 30 cycle min Cutting speed maximum 0 6sec 1 Cycle Environment condition Operation temper...

Page 39: ...9 SMP6210 Full cut Forward full cut 121 steps after switch OFF Backward full cut 25 steps after switch ON Partial cut Forward partial cut 85 steps after switch OFF Backward partial cut 25 steps after...

Page 40: ...Ohm Phase 10 Motor control current Max 0 85A Phase Motor drive pulse 700pps Max 7 4 1 Auto Cutter Drive Circuits Vp IN11 100 16V IN21 IN12 IN22 BA6845FS CUT_1A CUT_1B CUT_2A CUT_2B 5 4 14 11 GROUND 7...

Page 41: ...Chattering Phenomenon can happen while operating Cutter Switch We recommend that switch condition will not be checked in a section where possibly chattering can happen Section where Cutter Switch sig...

Page 42: ...sec 1 300 3336 2 338 2955 3 375 2664 4 415 2410 5 460 2176 6 504 1984 7 517 1936 8 530 1888 9 543 1840 10 558 1792 11 573 1744 12 590 1696 13 607 1648 14 625 1600 15 644 1552 16 657 1522 17 671 1491 1...

Page 43: ...stop Feeding Feeding CUT_SW 7 5 Operating Sequence IN11 1 2 3 4 5 6 7 8 IN12 IN21 IN22 CLK DAT nLAT STB1 6 One strobe of the thermal printer head consists of 64 dots Adjust the system to 1 2 3 or 6 sp...

Page 44: ...Mounting Position 8 1 1 Method of mounting the printer mechanism The following picture shows the dimensions required to set the position and mount the printer mechanism Fig 8 1 Position holes and boss...

Page 45: ...Rev 1 01 45 SMP6210 Fig 8 2 Dimension related to mounting...

Page 46: ...inting quality paper tilting paper jam or printing noise Mount the printer on a flat surface and set the printer so that it does not move Care must be taken to avoid damage in FPC such as folding or d...

Page 47: ...ystem of the platen roller block of the outer case and the position of the platen roller block must be within the shaded area in Fig 8 4 8 3 2 Mounting position of the platen roller block The platen r...

Page 48: ...e that determine the mounting position of the platen roller block are important numbers that define the mounting performance of platen roller block and cutting status and these dimensions must be cont...

Page 49: ...tion by actually using the device Design the secure door pivot system as the force is applied to the outer case while installing or removing the platen roller block Use shaft materials for the pivot a...

Page 50: ...Recommended Placement of Thermal Paper Design the path of the paper in printer mechanism as shown in Fig 9 1 Fig 9 1 Paper Path The distance between the paper detection sensor and head heating line i...

Page 51: ...of the platen roller block removal lever Take precautions with the following while designing lever or button for removing the platen roller block Design the operating area of the lever so that the pl...

Page 52: ...e center axis of the roll paper to be parallel with the printer mechanism so that the paper is not shifted to the side axis during printing Conduct sufficient verification by actually using the device...

Page 53: ...ar the condition then select and design one of the four methods to clear the cutter jam condition 12 1 Designing the structure to clear the condition using tools 12 1 1 Designing the structure to clea...

Page 54: ...utton will cause idle spinning in this case stop pressing the button Operating load of the push button is about 2 5 kgf 12 1 2 Designing the structure to clear the condition by pressing the button wit...

Page 55: ...the space with the outer case to avoid interference while operating the push button lever Otherwise it might cause a problem in the operation of the cutter When the cutter jam occurs press the push bu...

Page 56: ...ions When designing the structure to clear a cutter jam with knob wheel install the device to open the case to secure the space for operating the knob wheel by hand When cutter jam occurs resolve the...

Page 57: ...case of a size so the hand driver can be inserted Fig 12 8 Example using hand driver and the recommended size of the hole When the cutter jam occurs turn the hand driver in the direction of the arrow...

Page 58: ...Secure enough space so that paper exit is free from external force during printing Among the dimensions shown in Fig 13 2 especially incorrect dimension about 2 2 5mm 12 6 0 1 and 31 may cause problem...

Page 59: ...utter blade so that the moving cutter blade does not interfere with the paper exit Design the paper exit of a size so that human fingers cannot enter Otherwise people may get injured by the cutter The...

Page 60: ...ling effects and check performance When designing the outer case secure enough space for the parts close to the printer mechanism except for parts that are connected to the mechanism directly so that...

Page 61: ...50 pin and FG or outer case as short as possible Use metal screws nickel coated screws and start washers to connect the platen roller block to the FG of outer case Electric potential of all frame grou...

Page 62: ...ecifications Refer to the dimensions in the following picture when using black mark function Fig 18 1 Dimensions related to black mark and recommended size of black mark The distance from the photo se...

Page 63: ...l paper 18 3 Procedure to clear thermal paper jam Press the release lever of the platen roller block Separate the platen roller block from the printer mechanism and move it up Remove the jammed paper...

Page 64: ...elasticity in an environment of high humidity which causes problems in printing and cutting Check the performance sufficiently in high humidity situations 18 6 Cleaning thermal head The thermal head m...

Page 65: ...Rev 1 01 65 SMP6210 19 Appearance and Dimensions Mechanical Device Assembly Excluding Platen Roller Block...

Page 66: ...Rev 1 01 66 SMP6210 Mechanical Device Assembly Including Platen Roller Block...

Page 67: ...Rev 1 01 67 SMP6210 Platen Roller Block...

Page 68: ...Rev 1 01 68 SMP6210 Product Approval Product Approval Sheet Product Name SMP6210 Manufacturer BIXOLON Product Specifications SMP6210 User s Manual Rev 1 01 Customer Date of Approval Approver Signature...

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