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KT-230-1

8

Monitored function

Measuring sensor

High pressure (option)

High pressure transmitter
(B6)

Oil supply (standard)

Oil level monitoring with
OLC-D1 (F4) on 4VES-6Y
to 4NES-20(Y)

Differential oil pressure
monitoring with DP-1 (F4)
on 4JE-13Y to 8FE-70(Y)

Cycling rate of the
compressor (standard)

Integrated in CM-RC-01

Temperature at any
place (option)

Optional temperature
sensor

The compressor control module compares the meas-
ured values with the the programmed data, sending
signals via Modbus and indicating the operating condi-
tion by means of differently coloured LEDs, see chapter
Protective functions, page 13. The compressor will be
shut off in case of operation beyond the application lim-
its, lack of oil or excessive motor temperature. The cyc-
ling rate and the measured value of the optional tem-
perature sensor are monitored and recorded.

5

Electrical connection

Keep the compressor control module energized when
the motor is not running. If necessary, the module activ-
ates the oil heater, thus ensuring the lubricity of the oil
even after a long standstill period.

De-energize the module only if you plan a long stand-
still period of the compressor or for maintenance pur-
poses.

5.1

Schematic wiring diagram for part winding start

Schematic wiring diagram, see figure 2, page 9. In
the event of direct start, path 4 is omitted: contactor K2
and thermal overload relay F14 as well as the cable
connection on the terminal strip CN2, terminal 1. For
soft start and operation with frequency inverter, only
one contactor is required.

For operation with frequency inverter, please observe
the following: Emit the release signal to the compressor
control module only after charging of the DC link during
the first switch-on.

5.2

Schematic wiring diagram for star-delta start

In the event of star-delta start, the motor contactors are
not connected according to the terminal labelling on the
CM-RC-01, see figure 3, page 10.

5.3

Legend for the schematic wiring diagrams

Abbr. Component

B1

Command for compressor start (release sig-
nal from system controller)

B6

High pressure transmitter

B7

Low pressure transmitter

F1

Main fuse

F2

Compressor fuse

F3

Control circuit fuse

F4

Oil monitoring: 4VES-6Y .. 4NES-20(Y): OLC-
D1 / 4JE-13Y .. 8FE-80(Y): DP-1

F5

High pressure switch

F13

Thermal overload relay "Motor" (1st part wind-
ing and Y/Δ)

F14

Thermal overload relay "Motor" (2nd part
winding)

F17

Control transformer fuse

H3

Signal lamp "Collective fault"

K1

Contactor "1st part winding" (PW) or main
contactor (Y/Δ)

K2

Contactor "2nd part winding" (PW) or delta
contactor (Y/Δ)

K3

Star contactor (Y/Δ)

M1

Compressor

M2

Additional fan

Q1

Main switch

R1 ..
6

PTC sensor in motor winding

R7

Discharge gas temperature sensor

R8

Oil heater

R11

Optional temperature sensor (not included in
the scope of delivery)

S1

Control switch (on/off)

S2

Fault reset of CM-RC-01

T1

Control transformer (example for 230 V)

Y1

Solenoid valve "Start unloading SU"

Y3-1

Solenoid valve "1st capacity regulator CRII"

Y3-2

Solenoid valve "2nd capacity regulator CRII"

Y3-3

Solenoid valve "3rd capacity regulator
CRII" (only for BE6 compressors)

Y5

CIC injection valve

Tab. 2: Components of the schematic wiring diagrams

Summary of Contents for KT-230-1

Page 1: ...r ECOLINE reciprocating compressor Translation of the original document English 2 Verdichtersteuermodul f r ECOLINE Hubkolbenverdichter Originaldokument Deutsch 16 CM RC 01 Electrically skilled instal...

Page 2: ...t function 11 5 5 Wiring in the state of delivery 11 5 6 High pressure switch 11 6 Connecting cables 11 6 1 Required electrical connections on the CM RC 01 12 6 2 Optional electrical connections 12 6...

Page 3: ...le have been built in accordance with state of the art methods and current regulations Particular importance was placed on user safety The notes given in the Operating Instructions KB 104 must be foll...

Page 4: ...ge to the other terminals 3 Technical data Compressor control module Operating voltage 115 230 V 10 15 50 60 Hz max 600 VA Required fuse 4 A time lag at 230 V 8 A time lag at 115 V Inputs outputs and...

Page 5: ...fuse protects the CM RC 01 if a short circuit occurs in one of the connected components oil heater additional fan or in a solenoid valve A warning is output in the BEST Software or via Modbus Place o...

Page 6: ...ty regulator Y3 2 B CRII 2 B CRII 2 B CRII 2 3rd capacity regulator Y3 3 Option CRII 3 Monitoring of application limits High pres sure transmitter B6 and low pressure transmitter B7 Option Option Opti...

Page 7: ...r com pressors The module activates the additional fan in the lower part load range to cool down the motor if necessary This is done for 4 cylinder compressors in a part load range below 50 and for 6...

Page 8: ...nd operation with frequency inverter only one contactor is required For operation with frequency inverter please observe the following Emit the release signal to the compressor control module only aft...

Page 9: ...Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M 3...

Page 10: ...t GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8...

Page 11: ...the compressor control module is active 6 Connecting cables Electrically connect the compressor control module in accordance with the schematic wiring diagram Ob serve the safety standards EN 60204 E...

Page 12: ...hem to the discharge gas line and or the suction gas line as close as possible to the valves using a refrigerant hose for each valve Length of the refrigerant hose at least 200 mm to avoid dew formati...

Page 13: ...ed with ca pacity regulators The minimum capacity step of 50 is the lower regulation limit for 8 cylinder com pressors and for 4 cylinder compressors with one capacity regulator In this case the CM RC...

Page 14: ...pressor 8 compressor cut outs within one hour Application limits option Condensing temperature evaporation temperature 120 s 2 K within the application limits 2 K outside the application limits locks...

Page 15: ...e MAIN SETUP win dow and the DATE and TIME lines Correct the data if necessary 8 2 2 Checking the motor start function The compressor control module controls the activation and deactivation times of t...

Page 16: ...ildern 22 5 4 Motoranlauffunktion 24 5 5 Verkabelung im Auslieferungszustand 25 5 6 Hochdruckschalter 25 6 Kabel anschlie en 25 6 1 Erforderliche elektrische Anschl sse am CM RC 01 26 6 2 Optionale el...

Page 17: ...baut Auf die Sicherheit der An wender wurde besonderer Wert gelegt Zus tzlich zu dieser Technischen Information m ssen die Hinweise in der Betriebsanleitung KB 104 eingehal ten werden Betriebsanleitun...

Page 18: ...nung 115 230 V 10 15 50 60 Hz max 600 VA erforderliche Sicherung 4 A tr ge bei 230 V 8 A tr ge bei 115 V Ein und Ausg nge sowie Peripherieger te Relaisausg nge f r Motor sch tze Klemmleiste CN2 Dauers...

Page 19: ...Bauteile lheizung Zusatzventilator oder in einem Magnetventil ein Kurzschluss auftriff In der BEST Software oder ber Modbus wird eine Warnung ausgegeben Aufstellort zul ssige Umgebungstemperatur 30 C...

Page 20: ...II 2 Anlaufentlastung Y1 B SU B SU B SU Leistungsregler Y3 2 B CRII 2 B CRII 2 B CRII 2 3 Leistungsregler Y3 3 Option CRII 3 Einsatzgrenz berwachung Hochdruckmes sumformer B6 und Niederdruckmessum for...

Page 21: ...linder Verdichter bei 50 und bei 6 Zylinder Verdichtern bei 66 Zur Motork hlung schaltet das Modul den Zusatzventi lator im unteren Teillastbereich bei Bedarf zu bei 4 Zy linder Verdichtern unterhalb...

Page 22: ...it Fre quenzumrichter wird ebenfalls nur ein Sch tz ben tigt Bei Betrieb mit Frequenzumrichter beachten Freigabe signal an das Verdichtersteuermodul erst nach dem La den des Gleichspannungszwischenkre...

Page 23: ...GND Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M...

Page 24: ...Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8 K3 12 F17...

Page 25: ...sche Niederdruckab schaltfunktion des Verdichtersteuermoduls aktiv 6 Kabel anschlie en Verdichtersteuermodul gem Prinzipschaltbildern elektrisch anschlie en Sicherheitsnormen EN 60204 IEC 60364 und na...

Page 26: ...Hochdruckmessumformer B6 2CP5 71 47 Niederdruckmessumformer B7 2CP5 71 49 Montageposition An Druckgas bzw Sauggasleitung m glichst dicht an den Ventilen mit je einem K ltemit telschlauch anschlie en...

Page 27: ...mmleiste CN13 Klemmen 1 und 2 Regelsignal 0 bis 10 V Gleichspannung eines Ana logausgangs des Anlagenreglers Regelg te 0 5 bei 100 lineare Regelcharakteristik siehe Abbildung CRII 0 2 4 6 8 10 12 U V...

Page 28: ...ass der Verdichter innerhalb der Einsatzgrenzen ausgeregelt werden kann Warnung Warning Die Warnschwelle ist berschritten wenn die Einsatz grenze fast erreicht ist Die gelbe LED leuchtet Diese ist ein...

Page 29: ...satzgrenze verriegelt nach 30 s 4 K au erhalb der Einsatzgrenze verriegelt sofort Niederdruck Option 0 2 bar in BEST Software eingegebener re lativer Druck ver riegelt sofort Hochdruck Option 32 bar i...

Page 30: ...iefe rungszustand f r den Verdichter in den es eingebaut ist und f r dessen Motor konfiguriert Datum und Uhr zeit sollten gepr ft und ggf angepasst werden Instal lierte Optionen m ssen anschlie end eb...

Page 31: ...hert alle Betriebsparameter in 10 Sekunden Intervallen mindestens der letzten 14 Tage detailliert die letzten 10 St rungen Statistiken f r die letzten 365 Tage Diese Daten k nnen mit der BEST Software...

Page 32: ...15 71065 Sindelfingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de Subject to change nderungen vorbehalten Toutes modifications r serv es 80306301 05 2016 8030630...

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