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KT-230-1

15

– with USB port or Bluetooth

– with BEST Software installed

The BEST Software can be downloaded for free
from the BITZER website (www.bitzer.de).

• Data connection

– via BEST interface converter

– or via Bluetooth 4.0. Range approx. 3 m

• If the BEST interface converter is used, the com-

pressor must be controlled via the analogue connec-
tion (CN13). The Modbus connection does not allow
capacity control and BEST data connection at the
same time. Bluetooth is not available upon market
launch.

Setting up communication

• Only for communication via the BEST interface con-

verter: Plug the cable into the compressor control
module (CN14) and the mobile device.

• Switch on the mobile device and start the BEST

Software.

A window displaying the available devices opens.

• Select CM-RC-01.

• Click the C

ONNECT

 button.

• Only for communication via Bluetooth: Enter the au-

thorization code.

The C

ONFIGURATION

 menu appears with the M

AIN

 S

ETUP

window. This concludes the connection of the com-
pressor control module to the mobile device.

8.2

Configuring CM-RC-01 with the BEST Software

In its state of delivery, the compressor control module
CM-RC-01 is configured for the compressor, in which it
is built in, and its motor. Date and time should be
checked and adjusted if necessary. Afterwards, a con-
figuration of the installed options is required. Depend-
ing on the system design, it may be useful to adjust
some other parameters.

8.2.1

Setting the current time

Check the programmed date and time using the BEST
Software:

• Check the C

ONFIGURATION

 menu, the M

AIN

 S

ETUP

 win-

dow and the D

ATE

 and T

IME

 lines.

• Correct the data if necessary.

8.2.2

Checking the motor start function

The compressor control module controls the activation
and deactivation times of the motor contactors. In the
state of delivery, the time relay control is configured for
the installed motor. The BEST Software can be used to
check and change the configured motor start method
(part winding, star-delta or direct-on-line start).

Check in the BEST Software and adapt if necessary:

• C

ONFIGURATION

 menu, M

OTOR

 S

TARTER

 F

UNCTION

 win-

dow. When operating with frequency inverter or soft
starter, the system must be set to direct-on-line start.
If necessary, set the suitable motor start function.

In any case, the compressor motor is activated
1 second after the release signal of the superior system
controller.

8.2.3

Activating application limits monitoring

◦ Requirements: High pressure and low pressure

transmitters are installed.

• Set the refrigerant in the BEST Software: select the

refrigerant used in the R

EFRIGERANT

 window in the

M

AIN

 S

ETUP

 menu.

• Enter relative pressure limit values that are adapted

to the system in the C

ONFIGURATION

 menu, P

ROTECTIVE

FUNCTIONS

 window, in the lines H

IGH

 P

RESSURE

 S

WITCH

:

V

ALUE

 and L

OW

 P

RESSURE

 S

WITCH

: V

ALUE

. Basic set-

ting: 32 bar / 0.2 bar, relative pressures. The high
pressure cannot be further increased.

8.3

Data log

All monitored operating parameters and alarm mes-
sages are stored internally:

• All operating parameters in 10-second intervals of at

least the last 14 days

• The last 10 faults in detail

• Statistics for the last 365 days

The data can be exported as files using the BEST Soft-
ware. They enable an analysis of the system operation
and detailed error diagnostics if necessary.

Summary of Contents for KT-230-1

Page 1: ...r ECOLINE reciprocating compressor Translation of the original document English 2 Verdichtersteuermodul f r ECOLINE Hubkolbenverdichter Originaldokument Deutsch 16 CM RC 01 Electrically skilled instal...

Page 2: ...t function 11 5 5 Wiring in the state of delivery 11 5 6 High pressure switch 11 6 Connecting cables 11 6 1 Required electrical connections on the CM RC 01 12 6 2 Optional electrical connections 12 6...

Page 3: ...le have been built in accordance with state of the art methods and current regulations Particular importance was placed on user safety The notes given in the Operating Instructions KB 104 must be foll...

Page 4: ...ge to the other terminals 3 Technical data Compressor control module Operating voltage 115 230 V 10 15 50 60 Hz max 600 VA Required fuse 4 A time lag at 230 V 8 A time lag at 115 V Inputs outputs and...

Page 5: ...fuse protects the CM RC 01 if a short circuit occurs in one of the connected components oil heater additional fan or in a solenoid valve A warning is output in the BEST Software or via Modbus Place o...

Page 6: ...ty regulator Y3 2 B CRII 2 B CRII 2 B CRII 2 3rd capacity regulator Y3 3 Option CRII 3 Monitoring of application limits High pres sure transmitter B6 and low pressure transmitter B7 Option Option Opti...

Page 7: ...r com pressors The module activates the additional fan in the lower part load range to cool down the motor if necessary This is done for 4 cylinder compressors in a part load range below 50 and for 6...

Page 8: ...nd operation with frequency inverter only one contactor is required For operation with frequency inverter please observe the following Emit the release signal to the compressor control module only aft...

Page 9: ...Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M 3...

Page 10: ...t GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8...

Page 11: ...the compressor control module is active 6 Connecting cables Electrically connect the compressor control module in accordance with the schematic wiring diagram Ob serve the safety standards EN 60204 E...

Page 12: ...hem to the discharge gas line and or the suction gas line as close as possible to the valves using a refrigerant hose for each valve Length of the refrigerant hose at least 200 mm to avoid dew formati...

Page 13: ...ed with ca pacity regulators The minimum capacity step of 50 is the lower regulation limit for 8 cylinder com pressors and for 4 cylinder compressors with one capacity regulator In this case the CM RC...

Page 14: ...pressor 8 compressor cut outs within one hour Application limits option Condensing temperature evaporation temperature 120 s 2 K within the application limits 2 K outside the application limits locks...

Page 15: ...e MAIN SETUP win dow and the DATE and TIME lines Correct the data if necessary 8 2 2 Checking the motor start function The compressor control module controls the activation and deactivation times of t...

Page 16: ...ildern 22 5 4 Motoranlauffunktion 24 5 5 Verkabelung im Auslieferungszustand 25 5 6 Hochdruckschalter 25 6 Kabel anschlie en 25 6 1 Erforderliche elektrische Anschl sse am CM RC 01 26 6 2 Optionale el...

Page 17: ...baut Auf die Sicherheit der An wender wurde besonderer Wert gelegt Zus tzlich zu dieser Technischen Information m ssen die Hinweise in der Betriebsanleitung KB 104 eingehal ten werden Betriebsanleitun...

Page 18: ...nung 115 230 V 10 15 50 60 Hz max 600 VA erforderliche Sicherung 4 A tr ge bei 230 V 8 A tr ge bei 115 V Ein und Ausg nge sowie Peripherieger te Relaisausg nge f r Motor sch tze Klemmleiste CN2 Dauers...

Page 19: ...Bauteile lheizung Zusatzventilator oder in einem Magnetventil ein Kurzschluss auftriff In der BEST Software oder ber Modbus wird eine Warnung ausgegeben Aufstellort zul ssige Umgebungstemperatur 30 C...

Page 20: ...II 2 Anlaufentlastung Y1 B SU B SU B SU Leistungsregler Y3 2 B CRII 2 B CRII 2 B CRII 2 3 Leistungsregler Y3 3 Option CRII 3 Einsatzgrenz berwachung Hochdruckmes sumformer B6 und Niederdruckmessum for...

Page 21: ...linder Verdichter bei 50 und bei 6 Zylinder Verdichtern bei 66 Zur Motork hlung schaltet das Modul den Zusatzventi lator im unteren Teillastbereich bei Bedarf zu bei 4 Zy linder Verdichtern unterhalb...

Page 22: ...it Fre quenzumrichter wird ebenfalls nur ein Sch tz ben tigt Bei Betrieb mit Frequenzumrichter beachten Freigabe signal an das Verdichtersteuermodul erst nach dem La den des Gleichspannungszwischenkre...

Page 23: ...GND Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M...

Page 24: ...Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8 K3 12 F17...

Page 25: ...sche Niederdruckab schaltfunktion des Verdichtersteuermoduls aktiv 6 Kabel anschlie en Verdichtersteuermodul gem Prinzipschaltbildern elektrisch anschlie en Sicherheitsnormen EN 60204 IEC 60364 und na...

Page 26: ...Hochdruckmessumformer B6 2CP5 71 47 Niederdruckmessumformer B7 2CP5 71 49 Montageposition An Druckgas bzw Sauggasleitung m glichst dicht an den Ventilen mit je einem K ltemit telschlauch anschlie en...

Page 27: ...mmleiste CN13 Klemmen 1 und 2 Regelsignal 0 bis 10 V Gleichspannung eines Ana logausgangs des Anlagenreglers Regelg te 0 5 bei 100 lineare Regelcharakteristik siehe Abbildung CRII 0 2 4 6 8 10 12 U V...

Page 28: ...ass der Verdichter innerhalb der Einsatzgrenzen ausgeregelt werden kann Warnung Warning Die Warnschwelle ist berschritten wenn die Einsatz grenze fast erreicht ist Die gelbe LED leuchtet Diese ist ein...

Page 29: ...satzgrenze verriegelt nach 30 s 4 K au erhalb der Einsatzgrenze verriegelt sofort Niederdruck Option 0 2 bar in BEST Software eingegebener re lativer Druck ver riegelt sofort Hochdruck Option 32 bar i...

Page 30: ...iefe rungszustand f r den Verdichter in den es eingebaut ist und f r dessen Motor konfiguriert Datum und Uhr zeit sollten gepr ft und ggf angepasst werden Instal lierte Optionen m ssen anschlie end eb...

Page 31: ...hert alle Betriebsparameter in 10 Sekunden Intervallen mindestens der letzten 14 Tage detailliert die letzten 10 St rungen Statistiken f r die letzten 365 Tage Diese Daten k nnen mit der BEST Software...

Page 32: ...15 71065 Sindelfingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de Subject to change nderungen vorbehalten Toutes modifications r serv es 80306301 05 2016 8030630...

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