BIRO 44 Operating And Service Manual Download Page 3

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NOTICE TO OWNERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY TIPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

TO PROCESS PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SAW GUIDE BAR AND SAW GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PARTS DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19

LONGER SAW GUARD KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SWITCH ASSEMBLIES AND SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . 22 & 24

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 & 25

WEARABLE SAW PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

PARTS LIST/ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

PARTS ASSEMBLIES LIST/ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

WARNING LABEL LOCATIONS ON MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

WALL CHART (PART NO. 671) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

OPERATOR’S SIGNATURE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

TABLE OF CONTENTS

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Summary of Contents for 44

Page 1: ... IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment PTCT Md 44 105 9 05 18 PTCT Md 44 105 9 05 18 105 7 13 24 ...

Page 2: ... ...

Page 3: ...AND SAW GUARD 11 PARTS DIAGRAMS 12 19 LONGER SAW GUARD KIT 20 OPERATOR S NOTES 21 SWITCH ASSEMBLIES AND SERVICE PARTS 22 24 WIRING DIAGRAMS 23 25 WEARABLE SAW PARTS LIST 26 PARTS LIST ORDERING 27 PARTS ASSEMBLIES LIST ORDERING 28 WARNING LABEL LOCATIONS ON MACHINE 29 WALL CHART PART NO 671 30 OPERATOR S SIGNATURE PAGE 31 LIMITED WARRANTY 32 TABLE OF CONTENTS Page ...

Page 4: ... ...

Page 5: ...his equipment If you are uncertain about a particular task ask your supervi sor This Manual contains a number of safe practices in the SAFETY TIP section Additional warn ings are placed throughout the Manual Warnings related to your personal safety are indicated by Warnings related to possible damage are indicated by BIRO also has provided a wall chart to be posted near the equipment If any warnin...

Page 6: ...hine in any Way From its Original Form This Machine in its Original Form Meets the Intent of O S H A Applicable Standards NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard Re moved from the Saw Guide Bar ALWAYS Adjust Saw Guide Bar with Saw Guard to Within 1 2 of Product to be Cut ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or the Last Cuts of Pr...

Page 7: ...or or BIRO first 2 Install machine on a level solid non skid surface in a well lighted work area away from children and visitors 3 After installing machine in operational area it is imperative that the four adjusting leg hex bolts be adjusted to level the machine and also to eliminate rocking 4 To assemble meat gauge plate Part No A18275 to the machine Loosen the lock knob Part No 272 7 on the rig...

Page 8: ...rriage assembly Part No A18155EZ is installed by turning the movable stop assembly Part No A16200 clockwise After the carriage assembly is in the channel for operation turn the movable stop coun terclockwise to lock 10 Post SAFETY TIPS wall chart within easy view of operator Keep Manual available to operator 11 Machine MUST be properly grounded Use qualified electrician to install according to bui...

Page 9: ... Part No 119A Push stop button to stop machine 15 Check placement of all warning labels wall chart and Manual Machine is ready for trained operators to process product 16 Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or oper ation of this machine WARNING LABELS AND WALL CHART FOR BIRO POWER CUTTERS SEE PAGE 25 AND 26 FOR LOCATIONS ON TH...

Page 10: ...6 ...

Page 11: ... face flush against meat gauge plate Move the meat carriage from right to left at a steady rate until fully past the saw blade Use left hand to remove and stack cut product NEVER REACH IN FRONT OF BAND TYPE SAW BLADE On the return stroke pull the product toward you away from saw blade 6 ALWAYS use the safety End Cut Pusher Plate Part No 256P for smaller products or the last cuts of product The pus...

Page 12: ...WER CUTTER Disconnect electrical power to the machine before cleaning Parts to be removed have been made accessible and can be removed without tools Notice in the drawing below that all parts are numbered Each part should be removed for cleaning in the numbered sequence shown To ensure cleaner cuts keep the parts on the cleaning system in good condition Parts on the cleaning system which should be...

Page 13: ...ng peeling and wear replace as necessary Check saw guide bar spring for proper tension The spring should hold the bar in any desired position in its travel Replace saw guide bar spring Part No 193 as necessary using instructions below NEVER USE THIS MACHINE WITHOUT PROPERLY INSTALLED AND FUNCTIONING SAW GUIDE BAR AND SAW GUARD DO NOT IMMERSE UPPER WHEEL ASSEMBLY IN WATER MACHINE SHOULD BE GENERALL...

Page 14: ...1 UPPER WHEEL BEARINGS Grease ev ery four 4 months Change grease every twelve 12 months 2 LOWER BEARING HOUSING Grease every four 4 months Change grease ev ery twelve 12 months 3 SLIDE GIBS Grease every four 4 weeks 4 MEAT CARRIAGE BEARINGS Grease every four 4 weeks 5 SAW GUIDE BAR Oil daily with food machine oil 6 MEAT GAUGE GEAR RACK Oil daily with food machine oil 7 MOTOR BEARINGS Bearing greas...

Page 15: ...lete head assembly be replaced with the current stainless steel fabricated square HEAD ASSEMBLY Item AS18005 All units serial 4511 on were built with a fabricated square steel head The saw guide bar on these units measured 27 and is current All units serial 4511 on are equipped with the most current safety features INSTRUCTIONS FOR ATTACHING NEW GUARD FOR USE WITH EXTENDED SAW GUIDE BAR Remove hea...

Page 16: ...12 ...

Page 17: ...13 ...

Page 18: ...her 5 16 SS SSS15 Set screw 5 16 18 5 16 cup point S18005 Head SS order AS18005 S18006 Head door SS order AS18006 112 212 Waved Washer 14TH Head door hinge welded 14TP Head door hinge pin 1 14TP 1 Head door hinge pin 11 4 16112 Head door latch 71 2 Upper wheel hinge bracket 14P 14P 1 14P Head door hinge pin welded 1 1 2 14P 1 Head door hinge pin welded 1 1 4 14R Head door hinge welded 16112 Head d...

Page 19: ...ly with hinge plate A18227 Bearing cup cone assembly A18247 Upper shaft and bearing assembly AS18335X Upper wheel hinge plate assembly A295 Wheel cleaner assembly Item No Description HHS005S Hex head screw 8 32 SS HHS010S Hex head screw 10 32 3 8 SS HN05S Hex nut 8 32 SS HN40S Hex nut 13 light jam SS S18253 Upper wheel aligning screw SS S229 Wheel cleaner arm spring SS S244 Wheel cleaner arm stud ...

Page 20: ...Meat gauge plate SS 264G Meat gauge hand wheel groove pin 264 1 Meat gauge hand wheel 264 1S Hand wheel shim 267 Meat gauge release cotter key 270 Meat gauge release pin 271AL Meat gauge worm gear 272 7 1 Lock knob 5 16 18 3 point 272 8 Cap nut 5 16 18 SS 272 9 Hex head screw 5 16 18 2 SS 272 12 Brass ball 7 32 dia 272 13 Hex head bolt 5 16 18 1 SS 275THS Truss head screw 20 3 8 5 ea 275THS 1 Trus...

Page 21: ...HHS070S 17 ...

Page 22: ...415D Stationary bar Item No Description A130 Saw cleaner assembly A16132 Steel cleaner assembly rear HHS003S Hex head screw 8 32 1 4 SS HHS025S Hex head screw 1 4 20 1 SS 130 Saw cleaner bracket rear 131 Saw cleaner SS 16132 Saw cleaner bracket holder rear 16133 Locking knob Item No Description A18196 Tension spring assembly HHS060S Hex head screw 5 16 18 1 SS LW15S Lock washer 5 16 SS 18111 Tensi...

Page 23: ... DNS S18115 5AEZ S18155EZ R RAW TOP S18155EZ 1 MEAT CARRIAGE TOP ONLY W WELD STUDS NOT SOLD SEPARATELY S18155EZ WITHOUT WELD STUDS 19 ...

Page 24: ...20 ...

Page 25: ... OPERATORS NOTES 21 ...

Page 26: ...ly for switch HHS010S Hex head screw 10 32 3 8 SS HHS070S Hex head screw 3 8 16 1 SS HN10S Hex nut 10 32 SS HN20S Hex nut 5 16 18 SS LW25S Lock washer 3 8 SS 16296 2 Switch bracket SS 150 Conduit 1 2 224 Conduit connector 180 226 28 Washer SS 11 2 27 32 241BL Wire black 12GA CSA UL 241WH Wire white 12GA CSA UL 340 Star lock washer 609AAW Manual switch size 0 1 3 ph 22 ...

Page 27: ...609AAW 21 23 ...

Page 28: ... PB C18 BAEG MS PB 05 E8 BAEG MS PB 05 D14 BAEG MS PB 05 F8 Application 3HP 208 220 50 60 3 3HP 440 460 60 3 3HP 380 415 50 3 3HP 550 575 60 3 5HP 208 230 50 60 3 5HP 440 460 60 3 5HP 380 415 50 3 5HP 550 575 60 3 16296 3 226EE SPECIFY ELECTRICAL SPECS Item No A16226A SG H462A HHS070S HN05S LW03S LW25S RHS075S 16296 3 151 224 1 226EE 522 226EE 522K 226EE 534 226EE 534K 226EE 536 226EE 536K 226EE 5...

Page 29: ...MODEL 44 SCHEMATIC USING 3PH AEG W T SWITCH FOR 220 380 440 VOLTS THREE PHASE 60 CYCLE BALDOR MOTOR 25 ...

Page 30: ...26 ...

Page 31: ...r wheel aligning screw SS S200B1 Stop stud gde bar crg stop SS S217C Base door hinge pin long SS S217E Base door hinge pin short SS S229 Wheel cleaner arm spring SS S235 Taper pin 4 3 4 SS S239 B30 Base foot SS welded Item No Description S240 Ratchet trigger spring SS S244 Wheel cleaner arm stud SS S262 Meat gauge release handle SS S265 Meat gauge release spring SS S268 Stationary bar headless scr...

Page 32: ... gauge hand wheel 264G Meat gauge hand wheel groove pin 265 Meat gauge release spring ORDER S265 267 Meat gauge release cotter key Item No Description 270 Meat gauge release pin 271AL Meat gauge worm gear 272 6 S Meat gauge wing nut 272 7 1 Lock knob 5 16 18 3 point 272 8 Cap nut 5 16 18 SS 272 9 Hex head screw 5 16 18 2 SS 272 12 Brass ball 7 32 dia 272 13 Hex head bolt 5 16 18 11 4 SS 272 14 Cas...

Page 33: ...WARNING LABEL LOCATIONS ON MACHINE 29 ...

Page 34: ...30 ...

Page 35: ... ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE 31 ...

Page 36: ...y a certified electri cian BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recom mended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MER CHANTABIL...

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