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BioPak 240R-NIOSH User Instruction Manual 

47C090, Revision C 

Page 5 of 25 

CAUTIONS AND LIMITATIONS 

J - 

Failure to properly use and maintain this product could result in injury or death. 

M - 

All approved respirators shall be selected, fitted, and maintained in accordance with NIOSH, 

MSHA, OSHA, and other applicable regulations. 

N - 

Never substitute, modify, add, or omit parts.  Use only exact replacement parts in the 

configuration as specified by Biomarine. 

O - 

Refer to User’s instructions, and/or maintenance manuals for information on use and 

maintenance of these respirators. 

S - 

Special or Critical User’s Instructions and/or specific use limitations apply.  Refer to User’s 

instructions before donning. 

S – 

Refer to the AVIWT Communication Interface User Instructions and MSHA Conditions of Use 

for Sentinel Mesh Handset documents to ensure that intrinsic safety approval is maintained 

when utilizing the optional communication system of section 2.9. 

S-SPECIAL OR CRITICAL USER’S INSTRUCTIONS 

Please Read Carefully and Fully Understand 

  All users of the Self-Contained Breathing Apparatus (SCBA) must be trained by Biomarine 

Qualified Instructors in the donning, operation, inspection and emergency use procedures of 

the BioPak 240R. 

  Biomarine, or a qualified Biomarine representative, must perform all repairs beyond the 

scope of this manual. 

  Prior to using the BioPak 240R it must be determined that the user is medically fit.  The 

following lists some, but not all, medical and psychological conditions that could limit or 

prevent the use of the BioPak 240R. 

Emphysema   

 

 

 

 

 

 

 

Chronic Obstructive Pulmonary Disease 

Bronchial Asthma   

 

 

 

 

 

 

X-Ray evidence of Pneumonia 

Evidence of reduce pulmonary function   

 

 

Coronary Artery Disease 

Severe or progressive hypertension 

 

 

 

Epilepsy-Grand Mal or Petit Mal 

Pernicious Anemia   

 

 

 

 

 

 

Diabetes-Insidious or Mellitus 

Breathing difficulties when wearing a SCBA   

 

Abnormal or ruptured ear drum 

Claustrophobia or anxiety when wearing a SCBA   

Pacemaker or other Cardiac Conditions 

 

Compressed Oxygen Hazard:

  Always handle oxygen cylinders with care to prevent 

damage.  Do not allow oil, grease or other foreign materials to come in contact with cylinder, 

cylinder valve or cylinder pressure regulator to prevent possible ignition.  Do not open the 

cylinder valve in the presence of open flame, sparks or high radiant heat.  Failure to follow 

these recommendations could result in personal injury or death.

 

 

Oxidizing Agent Hazard:

  Oxygen will enhance the combustion of other materials so that 

materials that normally will not burn in air may burn in oxygen-rich atmospheres; and, 

materials that do burn in air will burn more vigorously and at a higher temperature in oxygen-

rich atmospheres.  Oxygen will not cause materials to ignite without the presence of an 

ignition source.

 

 

Work Load Stress Factors:

  The use of a SCBA will add to the work load and stress of the 

user.  The user must be capable of determining when excessive ambient temperatures and 

high workloads will lead to physical exhaustion and/or collapse.

 

 

Low Temperature Operation:

  The BioPak 240R is suitable for respiratory protection during 

entry into and escape from oxygen deficient atmospheres in temperatures as low as -5

o

F        

Summary of Contents for BioPak 240 REVOLUTION

Page 1: ...BioPak 240R NIOSH User Instruction Manual 47C090 Revision C Page 1 of 25 BioPak 240R NIOSH Closed Circuit Self Contained Breathing Apparatus User Instructions 47C090 Revision C April 2018...

Page 2: ...Optional Attachments 13 3 PREPARATION FOR USE 14 3 1 Maintenance Tag Inspection 14 3 2 Mask Preparation 14 3 3 BioPak Positioning 14 3 4 PCM Installation 14 3 5 Carbon Dioxide Scrubber Installation 1...

Page 3: ...ECTION D47C009 X X X PNEUMATIC ASSEMBLY D47C008 X X X UPPER HOUSING D47C007 X X X LOWER HOUSING D47C006 X X X BREATHING HOSE D47C005 X X X PROTECTION 1 240 MIN 3000 PSIG SC PD 240 MIN 3000 PSIG SC PD...

Page 4: ...for use with one of the to Biomarine BP240R Breathing The connectors can only be connected Rayovac Corp A1604 Panasonic Industrial Co 6AM6 MSHA Approval No 18 A060028 0 BIOMARINE NTRON INC Tested for...

Page 5: ...hat could limit or prevent the use of the BioPak 240R Emphysema Chronic Obstructive Pulmonary Disease Bronchial Asthma X Ray evidence of Pneumonia Evidence of reduce pulmonary function Coronary Artery...

Page 6: ...rough cleaning and disinfection of the facemask breathing hoses and breathing loop must be completed in accordance with procedures provided in this manual Use with adequate skin protection when worn i...

Page 7: ...talled into the BioPak for use must be of exactly the same shape and type DISCLAIMER This manual presents the minimum recommended procedures for maintaining the BioPak 240R End users are free to imple...

Page 8: ...Pak 240R respirator is a positive pressure apparatus Leaks in the apparatus itself or in the seal between the wearer s face and the facemask will lead to the apparatus adding additional oxygen to main...

Page 9: ...factory service can be obtained by contacting Training Technical Support Services Reference details are provided in the BioPak 240R Benchman Manual concerning spare part identification accessory iden...

Page 10: ...SA standards illustrated by the approval labels in the beginning of this manual 2 2 Harness The BioPak harness is padded to increase wearer comfort The flame retardant harness is manufactured from Kev...

Page 11: ...lly wrapped aluminum carbon fibre composite cylinder that is secured into the apparatus via connection to the pressure regulator and a hold down strap The cylinder will provide containment of the oxyg...

Page 12: ...rnesses and require no use of Anti Fogging agents due to a permanently mounted anti fog film Speech diaphragms are provided to allow verbal communication and all masks are provided with a magnetic wip...

Page 13: ...loop to the external atmosphere Kevlar breathing hose covers provide additional abrasion protection to breathing hoses Radiant heat guards provide additional breathing hose protection against high rad...

Page 14: ...0 or PRO PP mask DOES NOT require the application of anti fogging agents of any kind If the optional magnetic wiper is utilized soak both chamois surfaces of the wiper pieces with water and install on...

Page 15: ...chamber as shown below WARNING Failure to install the moisture pad will result in scrubber flooding and caused elevated carbon dioxide levels in the inhalation gas that could lead to injury or death W...

Page 16: ...15 minutes 61 to 90oC 194oF 6 minutes 90oC 4 DONNING THE APPARATUS 4 1 Attachment of Cap Lamp Battery and or Self Rescuer The harness provides for the optional connection of a cap lamp battery pack a...

Page 17: ...snug the apparatus to the hips 5 Connect and adjust the harness chest strap 6 Position and secure the pressure gauge to the shoulder strap 7 Flip the breathing hoses over the shoulders and secure hos...

Page 18: ...um of 3000 psi 207 bar pressure to achieve full apparatus duration The LED shall initially flash RED GREEN BLUE with the horn sounding The LED shall then flash GREEN to signal acceptable system status...

Page 19: ...e if the check valves do not pass the tests of steps 3 and 4 5 Depress the red emergency bypass for 1 2 seconds and release Verify the sound of oxygen gas additions into the breathing chamber while th...

Page 20: ...r the horn sounds the wearer shall retire to a safe location as quickly as possible to doff the apparatus Should the LED cease to flash or is not flashing GREEN the wearer shall retire to a safe locat...

Page 21: ...ressure regulator may require tightening prior to use when the BioPak is utilized in low temperature situations 5 8 Facemask Fogging The mask requires no application of any type of anti fogging agent...

Page 22: ...ter storage at 300 psig 207 bar pressure Battery Power 9 Vdc Life 200 hours or six months Type Only the below types may be used Energizer 522 Panasonic 6AM6 Rayovac A1604 Duracell MN1604 Carbon Dioxid...

Page 23: ...g goods These warranties do not extend to the goods if they have been subjected to misuse neglect or accident including extended exposure to direct flames and or caustic chemical products after its de...

Page 24: ...ual 47C090 Revision C Page 24 of 25 REVISION RECORD Revision Description AAR No TN No A Initial release replaced A47D135 Revision M BIO1601 20695 B Added AVIWT Microphone to Draft Label BIO1704 22034...

Page 25: ...BioPak 240R NIOSH User Instruction Manual 47C090 Revision C Page 25 of 25 This page left intentionally blank...

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