background image

 

O CLEAR-Elite_(Anglais) - DOC016536 - Ind. A01 - 22/03/2021 

Copyright BIO-UV

 

Marque, Modèles et Brevets déposés - Produits exclusifs

 

Page 17 

 

F.9.

 Installing the pH injection heat contactor

  

 

 

 

4

 

6

 

2

 

5

 

1)

  Mount the saddle 

2

 on the pipe, as shown in the image.

.

A

.

Note : use the 1/2

’’ saddle, not the 3/4’’ one 

 

2)

  Drill the top of the pipe through the hole of the saddle (see arrow 

on the photo

.

A

.

),

 

taking care not to damage the tapping. 

 

3)  

Place the pH corrector container 

12

 as close as possible to the 

equipment room’s internal ventilation and as far away as possible 
from any electrical device.

 

 

4)

  Connect the filter with ballast 

5

 to the peristaltic pump 

14

, with 

the semi-flexible tubing 

4

 to be cut to the right size (see photos 

.

B

.

 

and

 

.

C

.

).  

 

5)  

Insert the filter

 

with ballast

 

5

 at the bottom of container 

12

 

6)

  With the use  of Teflon  tape 

(not supplied)

, screw  the injection 

connector 

6

 into the saddle 

2

.  

 

 

 

Following image 

.

D

.

.

(exploded view of the injection connector 

6

),  respect  the  direction  of  assembly  of  the  parts,  and  in 

particular  the  direction  of  the  arrow  engraved  on  the 
connector.

 

Failure to follow these instructions can lead to the 

peristaltic pump being damaged.

 

 

7) 

Connect the injection connector

 

6

 to the peristaltic pump 

14

, with 

the semi-flexible tubing, 

4

 to be cut as needed. 

A

 

B

 

C

 

D

 

14

 

1

 

4

 

6

 

12

 

 

 

5

 

2

 

4

 

Summary of Contents for O'CLEAR ELITE

Page 1: ...O CLEAR Elite_ Anglais DOC016536 Ind A01 22 03 2021 INSTALLATION AND MAINTENANCE MANUAL STERILIZER O CLEAR ELITE...

Page 2: ...llation 13 F 6 Mounting the O Clear Elite electrical cabinet onto a wall 14 F 7 Installation of temperature sensor saddle assembly 15 F 8 Installation of the pH probe probe holder saddle assembly 15 F...

Page 3: ...Safety 34 G 9 1 Wintering mode 34 G 9 2 Alarms 34 G 9 3 Important precautions regarding the peristaltic pump 35 H Pool preparation 36 H 1 For a new pool or new water 36 H 2 For old water 36 H 3 In any...

Page 4: ...oses can be harmful to eyes and skin When dismounting UV lamp or quartz tube it is necessary to wear protection gloves not to let fingerprints that could affect the UV emissions quality The reactor mu...

Page 5: ...expelled from their holder at speed and injure you This device can be used by children aged at least 8 years old and by persons with physical sensory or mental capabilities reduced or lack of experie...

Page 6: ...ytic cell Saddle in kit x3 2x1 2 1x3 4 REF RAC015404 2 x Restrictors 75x50 REF RAC015404 Temperature sensor x1 Amber pH probe x1 Semi flexible tubing x1 Filter with ballast x1 REF PDP006036 REF PDP000...

Page 7: ...ent weld fitting Solvent weld fitting Inlet outlet diameter with provided union fittings mm 75 75 ELECTRICAL CABINET Type Independent cabinet Independent cabinet Material PC PC Height mm 363 363 Width...

Page 8: ...e of water to be able to treat it completely in a reasonable time 3 to 4 hours The piping section should also match the pool volume Poor water conditions growth of bacteria and algae E 2 Filtration Fi...

Page 9: ...e plants can grow in pools and are transported by air in large quantities To treat them disinfectant alone would be used primarily at the expense of its bactericidal action Therefore it is recommended...

Page 10: ...and humid climate they must be air conditioned If these premises are located in a country with a temperate climate they must be equipped with forced ventilation Determine where exactly each component...

Page 11: ...ent room respecting the 0 1 and 2 safety areas around the volume in accordance with the current installation rules NF C15100 F 3 Pre assembly F 3 1 Foot mounting Fit the foot on the lower part of the...

Page 12: ...nd another space of at least 250mm behind the reactor to remove the electrode Flow direction must be observed The maximum pressure of the piping should never be higher than the reactor maximum pressur...

Page 13: ...stallation Principle diagram the proportions are not respected NB There is no contraindication for the installation of the O Clear reactor before or after the heater In some cases installing a Pool Ea...

Page 14: ...os s Produits exclusifs Page 14 F 6 Mounting the O Clear Elite electrical cabinet onto a wall 1 Attach the wall mount to the wall using the screws washers and wall plugs provided according to the diag...

Page 15: ...e the 3 4 saddle not the 1 2 one 2 Drill the top of the pipe through the hole of the saddle see arrow opposite taking care not to damage the tapping 3 Screw the temperature sensor 15 into the saddle 2...

Page 16: ...ated potassium chloride d Move directly to stage 5 4 Remove the storage vial from the probe and keep it for wintering Never touch the bulb of the probe 5 Check that there are no air bubbles inside the...

Page 17: ...le from any electrical device 4 Connect the filter with ballast 5 to the peristaltic pump 14 with the semi flexible tubing 4 to be cut to the right size see photos B and C 5 Insert the filter with bal...

Page 18: ...or coil of the pump timer in 220 240V Caution to 380V the main electrical cabinet See wiring diagrams below Before making connections turn off the power supply A disconnection means must be provided o...

Page 19: ...r contains a fuse contains a fuse 6 3 A time delay fuse 5x20 mm as well as a compartment to store a spare fuse not supplied F 10 2 Wiring to the filtration unit a General case A contactor with a coil...

Page 20: ...ke sure that the fuse or circuit breaker is suited to the power of all connected devices Never connect the O Clear electrical cabinet to the same terminal block as the filtration pumps and or suppress...

Page 21: ...g a Phillips screwdriver then remove the cover 2 Insert the lamp cable connector through the free hole on the upper part of the reactor Fit the cable gland Pass the connector through the nut and slide...

Page 22: ...has been activated press first on to switch off Access the menus Boost mode starts for 24 hours Water temperature display for a few seconds only if the default display is set to In line display Direc...

Page 23: ...unit powered off or wintering mode activated Flashing Alarm activated G 1 4 Setting the production setpoint The electrolysis production setpoint can be adjusted from the main screen Electrolysis opera...

Page 24: ...nd A01 22 03 2021 Copyright BIO UV Marque Mod les et Brevets d pos s Produits exclusifs Page 24 G 2 Screen menus navigation Note This diagram includes all options empty container Bluetooth external co...

Page 25: ...able to activate the Boost mode When the Boost mode ends or is manually stopped production continues according to the initial setpoint Boost mode continues after powering off the electronics unit Oper...

Page 26: ...16 10 8 6 4 2 Menu Possible settings Default setting Electrolysis Inversion XX h From 2 to 24 h in increments of 1 6 h G 3 4 Electrolysis test This function is for use by professionals for maintenance...

Page 27: ...alibration of the pH measurement Menu Possible settings Default setting PH Regulation Adjust From 6 5 to 7 5 in increments of 0 1 Measurement displayed G 4 4 Calibrating the pH probe Important advance...

Page 28: ...touch the probe Wait a few seconds pH Calibration Success a Rinse the probe under running water then leave to drip dry it without wiping it b Install the probe into the probe holder or pH Calibration...

Page 29: ...guages XX Fran ais English Deutsch Espa ol Italiano Nederlander Portugu s Fran ais G 5 3 Specification of the volume of the pool Menu Possible settings Default setting Parameters Volume XXX m3 De 10 2...

Page 30: ...Salt level equal to or greater than 2 5 g L or 1 5 g L if Low Salt equipment Maintained Temperature Water temperature below 15 C Low Temp Mode Stopped Water temperature equal to or higher than 15 C M...

Page 31: ...X g L pH X X XX X C Production setpoint The point just after appears when production is running additional indicator on the green LED Salt levels pH measure Water temperature G 6 Communication Menu G...

Page 32: ...V Rate to 35 will automatically increase Electrolyse rate to 65 Note The electrolysis time cannot be less than 4 hours day default value when the device is switched on for the first time As this param...

Page 33: ...me of the UV lamp in hours over the 13000h of lamp life If the ballast is faulty the UV lamp pb alarm is active this time does not increase because the lamp is inactive or disconnected Reset Resetting...

Page 34: ...DEACTIVATE VIA THE MENU Parameters Alarms Stopping production Stopping pH regulation Alarm pH Can empty No Yes pH corrector container empty Replace the pH corrector container Yes Alarm Cell Current Ye...

Page 35: ...t the pipe at the level of the salt sensor is completely filled with water If necessary top up the water in the pool Alarm Change UV Lamp No No UV lamp at end of life Lamp to be replaced within 500 ho...

Page 36: ...depending on the pool volume around the perimeter of the swimming pool Example For a 50m3 pool add 50kg of salt As the O CLEAR works with a concentration of at least 0 5 g l it is necessary to add a...

Page 37: ...V lamp is well connected Check that the electrolysis cell connections are correctly positioned vertically as indicated below Check that the air taps and clamp saddle connections are positioned correct...

Page 38: ...o the water hardness see G 3 3 Setting the inversion frequency of the current supplying the cell page 26 As device should be controlled by the filtration pump as indicated on paragraph F 10 Instructio...

Page 39: ...e between 0 5 and 1 g litre Checking of salt rate is carried out with test strips PRO015428 K 4 Anti algae treatment maintain a minimum rate of free chlorine at 0 5 ppm UV C sterilizer Electrolysis Ef...

Page 40: ...e gloves to avoid leaving fingerprints which could affect the quality of UV emissions and to protect the hands in the event of glass breakage L 1 Lamp replacement procedure The ultraviolet lamps are d...

Page 41: ...mage the quartz NB For the HO lamps on the first lamp replacement it is possible to find small o rings at the lamp extremities they are used to maintain the lamp during the transport There is no use t...

Page 42: ...ning the lower union 2 Remove the lamp see previous paragraph 3 Remove the sealing washer by unscrewing the 3 screws with an Allen key size 2 5 4 Remove carefully the quartz sleeve Insert a thumb or f...

Page 43: ...Be careful not to release the quartz sleeve as long as it is not in its holder otherwise it could break or be difficult to recover 8 Replace tightening seals Mount a new seal at each lamp replacement...

Page 44: ...ge 26 When reassembling the electrolytic cell it is strongly recommended to mount the O ring first on the support of the electrolysis cell rather than insert the seal into the reactor hole before intr...

Page 45: ...ap water without wiping it afterwards 8 Soak the probe for 1 hour in the container of bleach 9 Rinse the probe with tap water without wiping it afterwards 10 Place the probe on a clean surface 11 Fill...

Page 46: ...is changed Carry out a calibration of the probe see chapter G 4 4 L 5 2 pH injection circuit Periodic maintenance to be carried out once year To replace the parts below you will need a maintenance kit...

Page 47: ...04 LPE000005 4 Screw FHC M4X20 VIS000031 VIS000031 5 Upper bracket sealing washer USI014441 USI014441 6 Quartz sleeve QUA000017 QUA000018 7 O ring 25 JTS000100 JTS000100 8 Screw CLZ M4X10 VIS001065 VI...

Page 48: ...ps containing mercury must be very carefully handled and stored to prevent any breakage and mercury dispersion N 2 Mercury recovery For lamps breakages on site mercury recovery kits are available If n...

Page 49: ...lightening damage Modification and add of components within the electrical cabinet Use of parts that don t come from BIO UV No respect of the installation recommendations A reactor that has run witho...

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