BIO UV BIOSUN 340 Installation And Maintenance Manual Download Page 4

 

 

BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017 

Copyright BIO-UV

 

Marque, Modèles et Brevets déposés - Produits exclusifs

 

Page 4 

 

B.

 

SAFETY WARNINGS 

 

 

 

Switch off the device 10 minutes before any intervention to let the lamps cool down. 

 

Stop the system in the event of a prolonged stop of the water flow 

 

 

 

Never expose yourself to the radiation of the ultraviolet lamps when lit. 

This may 

cause severe injuries or burns and may even lead to loss of eyesight. 

 

When the lamps are running, 

do not take the lamps of the reactor out or remove the 

protection covers

 

 

 

When dismounting UV lamp or quartz tube, it is necessary to wear 

protection gloves

 not 

to let fingerprints that could affect the UV emissions quality 

 

 

Do not use the reactor if the 

power supply wire is worn or damaged

. In this case it 

should be replaced. 

 

To avoid electric short-circuits, 

do not place the electric wires or the reactor in the pool 

water

 or in any other maintenance or cleaning fluid. 

 

Do not perform electrical measurement on ballast output (risk of overvoltage) 

 

Never disconnect solar panels during the charge 

 

 

Never unscrew the quartz tube sealing nut 

when the reactor is on load

 as the quartz 

tube could be blown out of the reactor with force and injure you.  

 

In  case of a microleakage, the reactor must be isolated and drained to perform 
maintenance as soon as possible. 

 

Do not use the BIO-UV reactor for any other use than that for which it was designed. 

 
 
 
 

 

 

Summary of Contents for BIOSUN 340

Page 1: ...BIOSUN 340_ Anglais DOC012466 Ind B03 21 06 2017 BIOSUN 340W INSTALLATION AND MAINTENANCE MANUAL...

Page 2: ...photovoltaic panels 8 a Preparation 8 b Assembly 10 4 Wiring of photovoltaic panels 22 5 Instruction to mount the BIOSUN 340 terminal 23 E Instructions for the first commossioning of the BIOSUN 340 t...

Page 3: ...kwashing With manual handle cartridge size optional inch 10 Filter cartridge type optional 10 m activated carbon UV REACTOR UV lamp power W 14 UV power delivered W 4 6 UV operating light Yes Dose deli...

Page 4: ...wear protection gloves not to let fingerprints that could affect the UV emissions quality Do not use the reactor if the power supply wire is worn or damaged In this case it should be replaced To avoi...

Page 5: ...its exclusifs Page 5 C BIOSUN TERMINAL DESCRIPTION 1 Overview Handle for Filtration Cleaning position Inlet valve Intensity regulator UV Ballast Converter UV ON OFF light switch Zeolithe filter UV Rea...

Page 6: ...6 2 Hydraulic diagram With tank option Without tank option Untreated water inlet Untreated water inlet Draining outlet Treated water outlet Tank Three way valve Filtration cleaning handle Z olithe fil...

Page 7: ...r If the operating pressure exceeds 1 bar the BIOSUN 85 model must be used 2 Detail of provided elements Solar panels with frame to be mounted and wired The parts list of the frame supporting the sola...

Page 8: ...ts Cuts to the hands due to incorrectly deburred parts Wear safety gloves Risks of burns Risk of burns from parts exposed to high heat Check the temperature of parts and wear gloves Risks of explosion...

Page 9: ...ew 20mm Short screw 30mm Nut HU M8 Flat washer L d 8 Tensioner Shackle Large U profile Small U Profile I module fixation T module fixation Flat washer M d 8 P1 type formed section P1 type formed secti...

Page 10: ...eter drill bit b 2 Assembling the aluminium support structure b 2 1 Mounting the base For this step you will need four anchoring studs two narrow U formed sections 3 holes and two wide U formed sectio...

Page 11: ...annot be tighten b 2 3 Fitting the eye nuts to the P2 type formed sections For this step you will need four eye nuts see figure 04 red circles four L 8 mm dia plain washers eight HU M8 nuts and two P2...

Page 12: ...t Prepare two narrow U formed sections as shown in figure 05 below Fit the GCB support to the two U formed sections as shown in the following diagram figure 06 After fitting the first eye nut fit the...

Page 13: ...p Fit the two U formed sections prepared with the two P2 type formed sections as shown in figure 09 Attach the P5 type formed section to one of the U formed sections see figure 10 below the attachment...

Page 14: ...o the foundations You will need a nut and an M 8 mm dia plain washer for each screw Figure 14 shows how to assemble the bolts Do not tighten the screws at this point as you will need to handle the for...

Page 15: ...need a nut and a small washer for each screw Figure 16 shows how to assemble the screws Repeat this procedure for the other narrow U formed section Attach the screws to the P3 type formed section as...

Page 16: ...en the screws at this point as you will need to handle the formed sections in the next step Install three of the prepared U formed sections to the first P1 type formed section see figure 20 Make sure...

Page 17: ...U formed sections that you have already attached to the foundations You will need a nut and a small washer for each screw Figure 23 shows how to assemble the screws Do not tighten the screws at this p...

Page 18: ...tting the P1 type formed sections For this step you will need the previously prepared P1 type formed sections Fit the P1 type formed sections to the P4 P2 and P3 formed sections as shown in figure 24...

Page 19: ...cable clamps two turnbuckles and steel cable Check the length between the eye nuts diagonally see figure 25 red lines Assemble the wiring as shown in Figure 26 and make sure that they are the right l...

Page 20: ...rews and nuts long screws for attaching T modules and short screws for attaching L modules Prepare two L fasteners as shown in figure 27 Screw the L fasteners into each of the two P1 type formed secti...

Page 21: ...tovoltaic module to the two P1 type formed sections and tighten the T fasteners as shown in figure 32 Continue this procedure until all the modules have been fitted see figure 33 High risk of injury I...

Page 22: ...et Brevets d pos s Produits exclusifs Page 22 4 Wiring of photovoltaic panels Junction box under each panel Use 2 round lugs Junction box under the support Use crimping end wire these terminals Conne...

Page 23: ...terminal see template below 1 Carefully remove the BIOSUN module front panel with the profided anti theft Allen wrench taking care not to damage the hydraulic connections and wiring 2 Attach the BIOS...

Page 24: ...5 Plug the solar panels connectors to the supply connectors inside the BIOSUN terminal male female connectors 6 Refit the BIOSUN terminal front panel 7 Connect water supply On inlet valve if the term...

Page 25: ...its the risk of residual moisture Charge the batteries with the solar panels for 3 days of sunshine do not use the terminal For terminals equipped with a tank bleed the air Connect water supply to be...

Page 26: ...on for the entire planned production time do not switch the BIOSUN 340 terminal on or off according to the flow If the BIOSUN 340 terminal s flow drops very significantly the filter should be backwash...

Page 27: ...ould be set to the filtered position To backwash lower the handle to the Cleaning position for a few seconds until water comes out clear During this operation the water exits through the drain hole at...

Page 28: ...r connecting the solar panel 4 Junction box for connecting the battery 5 Junction box for connecting the electrical components LED displays LED State Meaning Information LED Green comes on Normal oper...

Page 29: ...open 2 Remove the front plate to access inside of the terminal 3 Unscrew the gland to release the lamp cable Remove the reactor cover 4 Grasp the 4 pin connector and pull the lamp gently upwards When...

Page 30: ...r sleeve is in place at the bottom of the quartz sleeve While remaining well aligned with the axis introduce the clean quartz sleeve into the reactor to its guide at the bottom of the reactor With you...

Page 31: ...not to place your fingers outside the cap if you do clean the lamp with a soft cloth and some methylated spirits Insert carefully to the three quarters of the new lamp into the quartz sleeve 14 After...

Page 32: ...LTER CARTRIDGES OPTION 1 Unscrew the transparent filter bowl It is a good idea to place an empty bucket under the filter before removing it Recover the water 2 Replace the cartridge Do not invert the...

Page 33: ...06 2017 Copyright BIO UV Marque Mod les et Brevets d pos s Produits exclusifs Page 33 J MAINTENANCE FILE AUTION This sheet must be kept up to date It provides a record of the reactor s operating cycle...

Page 34: ...s Produits exclusifs Page 34 K ELECTRICAL DESCRIPTION TAG DESIGNATION REFERENCES QUANTITY 1 Photovoltaic power supply 15A ELE006460 1 2 Converter 19 36VDC 24VDC ELE006742 1 3 Ballast BAL005248 1 4 On...

Page 35: ...ENCE 1 Nut protection VIS004279 2 Lamp socket ELE002603 3 Lamp LPE004432 4 Sealing nut USI004134 5 Protection washer PIE000659 6 Quartz sleeve d25 QUA000016 7 O ring d25 JTS000100 8 O ring d10 JTS0002...

Page 36: ...ite Consumer operation not possible Information LED flashing red The battery red LED light flashes The output of the electrical components is disconnected due to the battery voltage being too low The...

Page 37: ...If the battery is charged replace the UV lamp If replacing the UV lamp does not solve the problem then replace the ballast The converter output voltage is low it must be 24 V 1V Bad wiring Check the...

Page 38: ...uld the battery be used until discharged to ensure it has a longer service life Absolutely not Can BIO SUN units be used directly on the normal power grid 220V The battery supply is 12 V As the princi...

Page 39: ...ranteed against breakage Faulty parts must be sent back to BIO UV with details of the type and the equipment serial number BIO UV will replace them after carrying out a technical survey The cost of sh...

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Page 41: ...BIOSUN 340_ Anglais DOC012466 Ind B03 21 06 2017 Copyright BIO UV Marque Mod les et Brevets d pos s Produits exclusifs Page 41 ANNEX 1 Clearance dimensions Blown up view Designation...

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Page 43: ...BIOSUN 340_ Anglais DOC012466 Ind B03 21 06 2017 Copyright BIO UV Marque Mod les et Brevets d pos s Produits exclusifs Page 43 ANNEX 2 Electrical diagrams...

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