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BINMASTER DPM-200, Instruction Manual

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BINMASTER DPM-200 Instruction Manual Download Page 25

DPM-200 Digital Panel Meter 

Instruction Manual 

 

25 

 

High Alarm with Fail-Safe Operation 

(Set > Reset) 

 

Fail-safe operation:

 relay coil is energized in non-

alarm condition. In case of power failure, relay will go 

to alarm state. 

Low Alarm with Fail-Safe Operation 

(Set < Reset) 

 

Fail-safe operation:

 relay coil is energized in non-

alarm condition. In case of power failure, relay will go 

to alarm state. 

 

 

Summary of Contents for DPM-200

Page 1: ...wer Supply Option 2 Relays Isolated 4 20 mA Output Options Free PC Based MeterView Programming Monitoring Software No Assembly Required Sunlight Readable Display Operating Temperature Range 40 to 65 C 40 to 149 F UL C UL Listed E160849 UL 508 Industrial Control Equipment Input Power Options 85 265 VAC 90 265 VDC or 12 36 VDC 12 24 VAC Duplex Pump Controller with Alternation Capability External Con...

Page 2: ...f shipment from the factory BinMaster s liability under this limited warranty shall not exceed the purchase value repair or replacement of the defective unit See Warranty Information and Terms Conditions on www binmaster com for complete details Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2021 BinMaster All rights reserved FREE MeterV...

Page 3: ...17 Front Panel Buttons and Status LED Indicators 17 Display Functions and Messages 18 Main Menu 19 Setting Numeric Values 19 Setting Up the Meter setu 19 Setting the Input Signal inpt 19 Setting the Decimal Point dc pt 20 Setting the Temperature Scale F C 20 Programming the Meter prog 20 Scaling the Meter scal 20 Calibrating the Meter Cal 21 Recalibrating Temperature Inputs Cal 21 Recalibrating Pr...

Page 4: ...Menu 34 Tools Menu 34 Password Menu 35 Input Tab 35 Set Up Input Type 35 Set Up Decimal Point 35 Set Up Temperature Unit 35 Set Up Temperature Sensor 35 Scaling Tab 36 Relays Alarms Tab 36 Advanced Tab 36 Info Tab 36 Customize Window 36 Serial Communication Setup 37 Relays Alarms Status 37 Logging Meter Data to File 37 Log File Sample 37 Internal Calibration ICal 38 Operation 39 Front Panel Button...

Page 5: ...6X2 10 BM 12 Figure 17 Connector Labeling for PD765 X3 00 BM 12 Figure 18 Connector Labeling for PD765 6X3 10 BM 12 Figure 19 Connector Labeling for PD765 6X3 20 BM 13 Figure 20 Connector Labeling for PD765 7X5 00 BM 13 Figure 21 Connector Labeling for PD765 6X5 10 BM 13 Figure 22 Power Connections 13 Figure 23 Transmitter Powered by Internal Supply Optional 13 Figure 24 Transmitter Powered by Ext...

Page 6: ...ay on both versions of the DPM 200 can be adjusted to compensate for various lighting conditions especially direct sunlight Ordering Information 0 56 Display Models Model Reorder Power Options Installed PD765 6R0 00 BM 348 0037 85 265 VAC No options PD765 6R0 10 BM 348 0038 85 265 VAC 24 V transmitter supply PD765 6R2 00 BM 348 0039 85 265 VAC 2 relays PD765 6R2 10 BM 348 0040 85 265 VAC 2 relays ...

Page 7: ...e Screw terminal connectors 5 lb in 0 56 Nm Weight 9 5 oz 269 g including options UL File Number E160849 UL 508 Industrial Control Equipment Warranty 3 years parts labor See Warranty Infor mation and Terms Conditions on www binmaster com for complete details Process Input Inputs 0 20 mA 4 20 mA 1 5 V 10 V Transmitter Supply Isolated one or two transmitter sup plies P1 24 VDC 10 200 mA max 10 optio...

Page 8: ...able independent for each relay Relay coils are energized in non alarm condition In case of power failure relays will go to alarm state Auto Initialization When power is applied to the meter relays will reflect the state of the input to the meter Serial Communications Protocol Modbus RTU Meter Address PDC protocol 0 99 Modbus protocol 1 247 Baud Rate 300 19 200 bps Transmit Time Delay Programmable...

Page 9: ...ratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV other Electrostatic Discharge 4kV contact 8kV air RFI Conducted 10V 0 15 80 MHz 1kHz 80 AM AC Surge 2kV Common 1kV Differential Surge 1KV CM Power Frequency Ma...

Page 10: ...x 45 mm Refer to Mounting Dimensions for more details Clearance allow at least 4 102 mm behind the panel for wiring Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel Remove the two mounting brackets provided with the meter back off the two screws so that there is 6 4 mm or less through the bracke...

Page 11: ...ation of all connectors available with requested configuration It also identifies the location of the RTD TC selector switch The images below show all connector configurations for the DPM 200 Note that the connector in the upper left of the diagram has different configurations based on the model Note on the following figures refers to power options Example PD765 6R0 00 BM Figure 4 Connector Labeli...

Page 12: ... Labeling for PD765 6R5 10 BM Figure 13 Connector Labeling for PD765 X0 00 BM Figure 14 Connector Labeling for PD765 6X0 10 BM Figure 15 Connector Labeling for PD765 X2 00 BM Figure 16 Connector Labeling for PD765 6X2 10 BM Figure 17 Connector Labeling for PD765 X3 00 BM Figure 18 Connector Labeling for PD765 6X3 10 BM ...

Page 13: ...f input signals Current and Voltage Connections The following figures show examples for current and voltage connections There are no switches or jumpers to set up for current and voltage inputs Setup and programming is performed through the front panel buttons Figure 23 Transmitter Powered by Internal Supply Optional Figure 24 Transmitter Powered by External Supply or Self Powered The current inpu...

Page 14: ...ocouple Input Connections Figure 27 Three Wire RTD Input Connections The meter accepts two three or four wire RTDs The three wire RTD connection has built in lead wire compensation Figure 28 Two Wire RTD Input Connections Lead wire compensation for two wire RTDs can be applied using the Adjust menu See Offset Adjustment Adj on page 29 Figure 29 Four Wire RTD Input Connections The four wire RTD con...

Page 15: ...ng circuits for RC network assembly and installation Figure 31 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Ω for each volt across the contacts C 0 5 to 1 µF for each amp through closed contacts Notes 1 Inductive relay rating is 1 14 HP 50 W at 115 230 VAC 2 Use capacitors rated for 250 VAC 3 RC networks may affect load release time of solenoid loads Check to confirm proper oper...

Page 16: ...and the other power supply to power the 4 20 mA output from the meter However the power supplies can be used in other ways For instance for level transmitters that require the use of a heated lens the DPM 200 s 200 mA power supply could be used to power both the heated lens and the 4 20 mA signal from the transmitter Figure 36 DPM 200 X2 Powers Both the Heater and 4 20 mA Input Signal External But...

Page 17: ...nector Labeling on page 11 Setup and programming is done through the front panel buttons After power and signal connections have been completed and verified apply power to the meter For Quick Interface Reference Guide go to page 43 Front Panel Buttons and Status LED Indicators DPM 200 Standard Display DPM 200 X2 Display Button Symbol Description LED Status Menu 1 Alarm 1 Right arrow Reset 2 Alarm ...

Page 18: ...on with manual reset only after alarm condition has cleared Altr Alternate Set relays for pump alternation control oFF Off Disable relay and front panel status LEDs Disable relay s fail safe operation Display Parameter Action Setting Set1 Set 1 Program set point 1 rSt1 Reset 1 Program reset point 1 RLY2 Relay 2 Setup relay 2 Act2 Action 2 Set relay 2 action automatic latching etc Set2 Set 2 Progra...

Page 19: ...ion for process inputs 3 Units F or C for temperature inputs 4 Relay operation 5 4 20 mA analog output setup Press the Enter Ack button to access any menu or press Up arrow button to scroll through choices Press the Menu button to exit at any time Notes 1 Selecting RTD or TC mode from the Input menu will include the Fahrenheit Celsius menu in the setup menu structure RTD will allow the selection o...

Page 20: ...display temperature in degrees Fahrenheit or Celsius Press Up arrow to change selection Press Enter Ack to accept Programming the Meter prog The meter may either be scaled ScAL without applying an input or calibrated Cal by applying an input The meter comes factory calibrated to NIST standards so for initial setup it is recommended to use the ScAL function The Program menu contains the Scale ScAL ...

Page 21: ...any scale The following table shows the recommended low and high calibration points for all types Type of input Input 1 Low Input 2 High Check Middle Type J T C 32 F 1182 F 600 F Type K T C 32 F 1893 F 960 F Type T T C 32 F 693 F 360 F Type T T C 32 0 F 693 0 F 360 0 F Type E T C 32 F 1652 F 840 F 100 Ω RTD 0 00385 32 F 100Ω 1148 F 320 12Ω 590 F 215 61Ω 100 Ω RTD 0 00392 32 F 100Ω 1127 F 320 89Ω 5...

Page 22: ... The relays may be set up for any of the following modes of operation 1 Automatic reset non latching 2 Automatic manual reset at any time non latching 3 Latching manual reset only at any time 4 Latching with Clear manual reset only after alarm condition has cleared 5 Pump alternation control automatic reset only 6 Off relay and status LED disabled The following graphic shows relay 1 action setup r...

Page 23: ...oint Setting Sensor Break Condition The sensor break relay condition may be programmed for each relay as On alarm or Off non alarm The relays will enter these states when a sensor break is detected for RTD or thermocouple inputs These settings have no effect when current or voltage inputs are selected Sensor Break Operation The following graphs illustrate the operation of how the meter reacts when...

Page 24: ... of the time delay function If the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does not change state The same principle applies to the Off time delay Note The LED is not affected by Time Delay when Auto...

Page 25: ...Reset Fail safe operation relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Low Alarm with Fail Safe Operation Set Reset Fail safe operation relay coil is energized in non alarm condition In case of power failure relay will go to alarm state ...

Page 26: ...wn below controlling and alternating two pumps The goal is to control the level between 1000 and 6000 gallons The main pump turns on when the level reaches 6000 gallons and pumps down to 1000 gallons and then shuts the pump off The next cycle the backup pump turns on at 6000 gallons and shuts off at 1000 gallons If at any time the active pump can t keep the level below 7000 gallons the other pump ...

Page 27: ... on how to program numeric values see Setting Numeric Values page 19 Program the Sensor Break Output Value SEbr The sensor break value corresponds to the output signal generated when the meter detects a sensor break for thermocouple and RTD inputs For example if there is an open thermocouple the meter displays the message open and the analog output goes to the programmed sensor break value e g 3 0...

Page 28: ...ote display reading prior to pressing the Menu button Ignore decimal point and sign 2 Access the Password menu add 2 to the noted reading and enter that number as the password e g display reading 1 23 password 0125 Advanced Features Menu To simplify the setup process functions not needed for most applications are located in the Advanced Features menu Press the Right arrow and Menu button simultane...

Page 29: ...ues can be either positive or negative and can be any number within 19 9 The offset adjustment value is programmed through the Adjust menu The offset adjustment feature can be useful to compensate for errors due to thermocouple junctions or excessive lead wire resistance in RTDs The offset adjustment value is automatically reset to zero whenever the type of temperature sensor is changed i e Thermo...

Page 30: ...hould be selected to run MeterView software Select Menu SElc The Select menu is used to select linear or square root function display intensity and low flow cutoff Selection for relay or analog output is a factory setting depending on the option installed Output options are installed and set up at the factory Changing the output selection will cause erroneous operation Note Depending on meter mode...

Page 31: ...s Do not connect the two meters to the same 4 20 mA loop while cloning Internal calibration may be affected 1 Connect the two meters using a Precision Digital cable assembly PDA7420 e g Digi Key P N H1663 07 ND Cable should not exceed 7 2 1 m 2 Power up both meters Leave Clone meter in Run Mode 3 Enter the Advanced Features Menu of the Master meter see Advanced Features Menu page 28 4 Scroll to Co...

Page 32: ...table illustrates the parts needed to monitor 10 DPM 200 meters Quantity Model Description 10 PDA7422 RS 485 Serial Adapter 1 PDA8485 I USB to RS 485 Isolated Converter MeterView Installation 1 Download software from the included CD 2 Read instructions copy serial of desired MeterView version 3 Download Installation file to computer 4 Double click installation file to open it 5 Double click Setup ...

Page 33: ...n settings 2 Number of Meters to automatically populate the Main Window with a single meter 10 meters or 100 meters View Menu The following options are available from this menu 1 Event Log to view the MeterView event log window where all internal program events and errors are logged 2 Show Relay Alerts select whether or not MeterView should alert the user of a change in the relay status ON OFF or ...

Page 34: ...re inputs 4 Values for scaling process inputs values for scaling analog output Password Adjust temperature only Filter Bypass Cutoff process inputs only Transmit Delay Function type and Cut off 5 Relay settings 6 After the last change has been made click the Write to Meter button or press Enter on the keyboard to send the new settings to the meter or click on Exit to abandon changes Before sending...

Page 35: ...t Type Click on the arrow next to the 4 to 20 mA box and then click on the desired input type Set Up Decimal Point Click on the arrow next to the dd dd box and then click on the desired decimal point position Decimal point selection is available for 4 20 mA and 0 10 V in puts only The display scale and relay set reset points are adjusted according to the decimal point selection Set Up Temperature ...

Page 36: ... Customize in the right click menu to open a meter s customize window The following settings can be programmed from this window 1 Tag Number to identify a meter and optionally display it on the meter Pre selected special characters may be used in this field by simply dragging the desired symbol into it 2 Display Units to identify the engineering units of the value being read and optionally display...

Page 37: ...ly acknowledge the relays alarms if applicable The text labels and colors for the status indicators may be customized through the Customize window Logging Meter Data to File 1 Click on the arrow next to the Interval box to select an interval from 2 to 60 or select manual to log the data only when the Log button is clicked Log button is only visible when manual is selected 2 Select seconds minutes ...

Page 38: ...ow input signal and press Enter Ack The display flashes for a moment while meter is accepting the low input 5 After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The bright digit is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 6 Set the display value to correspond to the...

Page 39: ...play Max Min readings alternately Press to display Max Min reading indefinitely while displaying Max Min Press ACK to acknowledge relays Maximum Minimum Readings The main function of the front panel buttons during operation is to display the maximum and minimum readings reached by the process or temperature inputs 1 Press Up arrow Max button to display maximum reading since the last reset power up...

Page 40: ... 28 Determining Software Version To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter Ack button 2 Press Up arrow Max button and scroll to Information menu Info 3 Press Enter Ack to access the software number SFT version UER Write down the information as it is displayed Continue pressing Enter Ack until all the information is displayed Reset Meter to Facto...

Page 41: ...utomatic Set 2 Set2 10 00 Reset 2 RSt2 9 00 Fail safe flsf Fail safe 1 Fls1 Off Fail safe 2 Fls2 Off Time delay dlay On delay 1 On1 0 sec Off delay 1 Off1 0 sec On delay 2 On2 0 sec Off delay 2 Off2 0 sec Parameter Display Default Setting User Setting Break 1 Brk1 Off Break 2 Brk2 Off Password pass 0000 unlocked Advanced Features N A Adjust Adj 0 0 temp only Filter fltr 10 Bypass byps 0 2 Serial s...

Page 42: ...error message during calibration err Check 1 Signal connections 2 Input selected in Setup menu 3 Minimum input span requirements Meter displays open 9999 1999 Displays negative number not responding to RTD Check 1 Input selected in Setup menu 2 TC RTD Switch position 3 Corresponding signal at Signal connector Display alternates between 1 Hi and a number 2 Lo and a number Press Menu to exit Max Min...

Page 43: ...2 Type J Type K Type T Type T 0 Type E F C F or C To Program Locked Unlocked TC or RTD Yes No Relays Relay 1 Relay 2 Failsafe Delays Action Set point Reset point Auto Auto Manual Latch Latch w Clear Pump Alt Off To Set point Failsafe 1 Failsafe 2 To Delays Delay 1 Delay 2 On Off Analog output Scale Sensor break To Password RTD or Type T No Yes Calibrate Scale TC or RTD Yes No Program To Relays ...

Page 44: ...nd Right Arrow resets the Max Min to the current value Press Menu or wait 10 seconds to return to Run Mode Pressing Enter Ack will disable the 10 second timeout and continuously display Max or Min Press Right arrow and Menu to access Advanced Features Menu When the meter is locked Adjust Filter and Bypass can only display their settings and the Copy and ICAL functions are not available Adjust Filt...

Page 45: ...le technical standards and when applicable or required a European Union notified body certification Standards EN 55011 1998 EN 61000 6 2 2001 EN 61010 1 1995 EN 61326 2006 The standards EN 55011 1998 EN 61000 6 2 2001 EN 61010 1 1995 and EN 61326 2006 are no longer harmonized The requirements of these standards have been checked against the harmonized standards EN 55011 2009 A1 2010 EN 61000 6 2 2...

Page 46: ...er com 925 0358 REV 1 LIM765BM_B SFT031 SFT077 Ver 3 300 up 01 21 Contact BinMaster Technical Support Call 800 278 4241 or 402 434 9102 Fax 402 434 9133 Email support binmaster com Sales Support Call 800 278 4241 or 402 434 9102 Fax 402 434 9133 Email info binmaster com Place Orders Email info binmaster com For the latest version of this manual please visit www binmaster com ...

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