Binks GEMS, Maintenance & Repair Manual

Page: 17 / 38

77-2985-R0.5 17/38
EN
6.2: Color Stack Disassembly / Reassembly
1. Color change using color 0 to flush the Color Stack.
2. Power down the system using the System Depressurization Procedure in 77-2984 Operation
Manual.
3. Disconnect all air, fluid, and solvent lines connected to the Color Stack.
4. Loosen the nut on tube fitting (3) to remove the Flow Meter from the bottom of the color stack. Remove
the Color Stack from the fluid panel.
5. Place the assembly on a clean work bench and remove the four nuts (14) and lock washers (13).
6. Slide lower bracket (12) and manifold blocks (7, 9) off the threaded rods (7). Do not remove the thread-
ed rods from the top block (8).
7. Use the pin tool CCV-7 to remove the CCVs from the Color Stack. Optionally, use a 1 1/16” [27mm]
wrench. See part sheet 77-3128 for CCV maintenance.
8. Replace o-rings (5). Inspect check valves for proper operation.
ITEM NO. PART
NUMBER
DESCRIPTION QTY.
1 20-2848 ELBOW, 1/4 NPT SS 1
2 20-6955 ELBOW, 5/32” ODT 2-6
3 LSFI0033-00 3/8” JIC X OD TUBE CONNECTOR 1
4 240-2012-AC ACID COMPATIBLE COLOR VALVE 2-6
5 23165-430 O-RING 1-3
6 77578-16C 1/4-20 x 1/2” BHCS 4
7 CCV-16-SS CENTER MANIFOLD BLOCK 0-2
8 CCV-17-SS INLET MANIFOLD BLOCK 1
9 CCV-18-SS OUTLET MANIFOLD BLOCK 2
10 CCV-19 PLUG 1-2
11 CCV-21 HEX PORT 1-2
12 CCV-37 BRACKET 2
13 SS-1505-CD 1/4” LOCK WASHER 4
14 SS-655-ZN 1/4-20 NUT 4
15
SSF-6504-3”
SSF-6504-4.75”
SSF-6505-5.75”
1/4-20 x 3” THREADED ROD (for 1 color)
1/4-20 x 4.75” THREADED ROD (for 2-3 color)
1/4-20 x 5.75” THREADED ROD (for 4-5 color)
4
16 SSV-809 CHECK VALVE 1
6.1: Color Stack Parts List
Reassembly
1. When reinstalling the CCV torque the spanner nut to 132-156 in-lb [15~17.6 N-m].
2. Do not reuse o-rings (5). Reuse may cause leakage.
3. Torque the four nuts (14) to 110-130 in-lbs.
4. Use thread sealant on all tapered pipe threads. Avoid leaks by only turning clockwise.