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Part No. 890207                                                                                                                                                          Form No. F021795E

Page 9 of 12

MAINTENANCE     9

MAINTENANCE

  

continued

19.   If chipper blade properly clears anvil surface, proceed to step
20.  If not, return to (step 14) and add or subtract shim washers as
needed to obtain a correct gap.

20.   Reinstall engine, impeller and jackshaft assembly compo-
nents onto housing in reverse order of removal (see drive section
on page 9).

21.   Before connecting spark plug wire, slowly pull engine
starting rope to insure that impeller rotates freely.

22.   Reinstall spark plug wire.

Fig. 8

IMPELLER REMOVAL 

and

 CHIPPER

Rod

Control
Bracket

Clutch

121

Triangular

Plate

The clutch control cable is pre-adjusted at the factory, so when
the bail is released, rod (item 115), engages clutch assembly
(item 121), to stop forward drive motion and allow forward and
backward free-wheeling.  When the bail is held against handle,
the clutch rod moves away from clutch assembly to allow drive
engagement.
If drive will not disengage, adjust and align control bracket so that
rod (item 115) fully contacts triangular plate on clutch assembly
when bail is released (see fig. 8).
See lubrication intervals on Maintenance Schedule.

1.

Remove chainguard (item 118) and 3 screws

 

(item 81 & 71)

.

2.

Inspect chains (items 87 & 88), for wear, (see chain replace-

ment), lubrication and correct adjustment.
3.

If adjustments are required, loosen 4 carriage bolts (item 90),

that hold bearing brackets for jackshaft assembly.
4.

Adjusting all (3) chains at same time is necessary and can be

done by pulling jackshaft (item 93), up and forward.
5.

Tension chains - similar to bicycle chain tightness with

about 1/8” (3.2mm) deflection with light hand pressure mid-
way between sprockets.  A slightly loose chain is better than an
over tightened chain. DO NOT over tighten.
6.

With chains aligned and tensioned, and jackshaft (item 93),

square and level, tighten carriage bolts (item 90).
7.

Completely rotate drive wheels around several times to

insure there are no excessively tight areas in the chain.
8.

Repeat steps 4 thru 7 if chains need readjustment.

9.

Reinstall chainguard (item 118).

1.

With chain guard removed, loosen carriage bolts (item 90),

that hold jackshaft (item 93), and bearing plates (item 101).
2.

To replace inner chain (item 88), remove jackshaft

assembly and install replacement chain.
3.

To replace wheel chains (item 87), slide bearing plates

(item 101), toward engine to loosen chains. Remove front wheels.
Reinstall replacement chains with wheels and onto
jackshaft sprockets.
4.

See steps 4 thru 7 for chain alignment and adjustment.

5.

Reinstall chainguard (item 118).

Engine (See Engine Manual)

Check for excessive vibration

Clean Debris Bag

Check bag strap tightness

Inspect for loose parts

Maintenance Operation

Follow these hourly
maintenance intervals.

Maintenance Schedule

Inspect for worn or damaged parts

Lubricate Chains and Clutch

Every
Use

Every 25

hrs

Inspect Chains and Clutch

Every 5 hrs
or (Daily)

Every 10

hrs

fig. 7

fig. 6

CLUTCH ADJUSTMENT

CHAIN ADJUSTMENTS

CHAIN REPLACEMENT

DRIVE

Chains are normal replaceable wear items.  A new chain
should not be used on worn sprockets. Sprockets should be
replaced when replacing chains.

Stop engine and disconnect spark plug
wire before making adjustments.

17.3

17.3

17.3

17.3

17.3

17

17

17

17

17

17.1

17.1

17.1

17.1

17.1

17

17

17

17

17.2

.2

.2

.2

.2

115

Summary of Contents for THE TERMITE TKD502SP

Page 1: ...acuum acuum acuum Hose Kit P N 900943 Hose Kit P N 900943 Hose Kit P N 900943 Hose Kit P N 900943 Hose Kit P N 900943 4 102mm x1 0 3 05m Homeo Homeo Homeo Homeo Homeowner wner wner wner wners s s s s...

Page 2: ...selected by the engine manu facturer 1 5 DO NO DO NO DO NO DO NO DO NOT T T T T checkfor spark with spark plug or spark plug wire remove d Use an approved tester 1 6 DO NO DO NO DO NO DO NO DO NOT T T...

Page 3: ...GENERAL SAFETY ASSEMBLY 3 Fig 2 DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle until...

Page 4: ...ormity EU Distributor List Label Danger Keep Hands and Feet Away Item 29 Part No 400424 Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE...

Page 5: ...ard on handle and up on height adjustment rod located at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into...

Page 6: ...wing these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pi...

Page 7: ...forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoli...

Page 8: ...shim washer 890130 0 060 1 52mm thick and or 890131 0 020 1 02mm thick whichever is required If gap is more than 0 080 2 03mm remove one or more shim washers as needed to obtain correct gap see fig 6...

Page 9: ...s similar to bicycle chain tightness with about 1 8 3 2mm deflection with light hand pressure mid way between sprockets A slightly loose chain is better than an over tightened chain DO NOT over tighte...

Page 10: ...Part No 890207 Form No F021795E R Page 10 of 12 18 18 18 18 18 PARTS DRAWING PA RTS DRAWING 10 TKD502SP TKD502SP TKD502SP TKD502SP TKD502SP...

Page 11: ...EYE BREATHING 890254 1 38 39 PLATE BRACE REAR 890189 2 40 SCREW CAP 1 4 20 x 1 2 8041002 4 41 SPACER 900926 4 42 SCREW SELF TAPPING 10 24 x 1 2 8123086 2 43 NOZZLE MAINFRAME ASS Y incl one of items 2...

Page 12: ...SSEMBLY 800505 5 96 WASHER LOCK EXTERNAL TOOTH PER ASSEMBLY 8181007 5 97 JACKSHAFT ASS Y INCLUDE 93 101 102 107 108 109 890197 1 98 SHIELD MUFFLER TKDSP 890190 1 99 LABEL CLUTCH 900328 1 100 LABEL WAR...

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