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Part No. 890207                                                                                                                                                          Form No. F021795E

Page 12 of 12

 12

Part No.

Engine stalls or labors when

chipping.

Feeding branches into chipper too rapidly.  Engine service may be

required.

Feed branches at a slow er rate.

  Service engine.

Poor chipping performance.

Extremely hard wood.  Dull or damaged chipper blade.

Avoid extremely hard wood.  Sharpen or replace chipper blade (see

page 8).

Will not vacuum or has poor

vacuum performance.

Clean debris bag.  Shake bag clean or wash. Adjust nozzle height.

Check for hose kit cap.  Unclog nozzle or exhaust (see page 5).

Allow air to feed with debri

s.

Solution

Solution

Solution

Solution

Solution

Pr

Pr

Pr

Pr

Prob

ob

ob

ob

oblem

lem

lem

lem

lem

P

P

P

P

Possib

ossib

ossib

ossib

ossible Cause

le Cause

le Cause

le Cause

le Cause

T R

T R

T R

T R

T RO U B L E S H O O

O U B L E S H O O

O U B L E S H O O

O U B L E S H O O

O U B L E S H O OTING

TING

TING

TING

TING

Before Requesting Service Review These Suggestions

Engine will not start

.

Check stop switches, throttle, and gasoline.

 Connect spark plug wire.

Clean or replace air cleaner. Or contact a qualified service person.

Self propelled dri

ve will not

release.

Clutch cable out of adjustment.  Clutch not lubricated and is locked-

up.

Adjust clutch cabl

e.

  See page 9 Clutch Adjustment.   Oil clutch.

No self propelling.

Operator's bail not releasing clutch.  Broken or out of adjustment

clutch cabl

e. W orn or broken clutch assembl

y.

  Bracket control

assembly (item 112) out of adjustment.

Adjust clutch cabl

e.  Adjust bracket control assembl

y.

  Replace any

w orn or damaged or malfunctioning part

s.

Throttle in off position.  Out of gasoline.

  Bad or old gasoline.

Spark Plug wire disconnected.  Dirty air cleaner.

Abnormal vibration.

Loose or out of balance impeller or loose engine.

Check impeller and replace if required. Check Engine.

P

A

R

TS LIST       10

Engine is locked, will not

pull over.

Debris locked in chipper blade, hopper or inside impeller.

  Engine

problem.

See page 5,  Clearing a clogged chipper hopper.  Contact an engine

servicing dealer for engine problems.

Dirty debris bag.  Nozzle height set too high or too low .

  Hose kit cap

missing.  Clogged nozzle or exhaust. Excessive quantity of debri

s.

Description

Item

No.

TKD502SP

Parts List
continued from
page 11.

19

19

19

19

19

86

 WHEEL WITH SPROCKET ASS’Y CAST (21, 36, 94, 95, 96)

890242

2

87

 CHAIN 52 PITCH

890239

2

88

 CHAIN 40 PITCH

900323

1

89

 WASHER FLAT 5/16 (3/8 ID x 7/8 x 1/16)

*8171003

4

90

 BOLT CARRIAGE 5/16 -18 x 3/4

*8024039

4

91

 WASHER SPRING LOCK 5/16

*8177011

4

92

 NUT REGULAR 5/16-18

*8142002

5

93

 JACKSHAFT

900320

1

94

 SPROCKET  (PER ASSEMBLY) (SIZE # 65A26)    26 TEETH

890238

1

95

 SCREW SELF TAP 1/4-14 x 3/4  (PER ASSEMBLY)

800505

5

96

 WASHER LOCK EXTERNAL TOOTH  (PER ASSEMBLY)

*8181007

5

97

 JACKSHAFT ASS’Y  

(INCLUDE. 93, 101, 102, 107, 108, 109)

890197

1

98

 SHIELD MUFFLER TKDSP

890190

1

99

 LABEL CLUTCH

900328

1

100

 LABEL-WARNING GUARDS

900327

1

101

 BEARING PLATE

900317

2

102

 BEARING BALL (WITH SNAP RING)

900321

2

103

 WASHER LOCK 1/4

*8177010

2

104

 ROD BAIL CLUTCH ASS’Y   (INCLUDE. GRIP)

900969

1

105

 BAR BRACE HANDLE

900768

1

106

 SCREW CAP  5/16-18 x 3/4

*8041026

1

107

 SPROCKET - 17 TOOTH

900303

1

108

 SPROCKET -  8  TOOTH

900302

2

109

 ROLL PIN 3/16 DIA. x 1 1/4  LG.

*8195166

4

110

 LOCKNUT 5/16 - 18 FLANGE

850164

5

111

 SCREW CAP 1/4 - 20 x 1 1/4

*8041007

1

112

 BRACKET CONTROL  ASS’Y  (INCL. 113, 114, 115)

900221

1

113

 SPRING

900136

1

114

 ROLL PIN 1/8” DIA. x 1 1/4 LG.

*9195106

1

115

 ROD CLUTCH

900208

1

116

 SCREW CAP 1/4-20 x 1” LG.

*8041006

2

117

 WASHER 1/4” FLAT (5/16 ID x 3/4 OD x 1/16)

*8171002

6

118

 GUARD CHAIN  ASS’Y TKDSP

890195

1

119

 CLIP-CLUTCH CABLE

900999

1

120

 PLATE BRACE HT. ADJ. KD / TKD

900756

1

121

 CLUTCH DOUBLE RELEASE

900307

1

122

 WASHER FENDER  5/16

*8172020

1

123

 LABEL READ OWNER'S MANUAL

890301

1

* Denotes
standard
hardware item
that may be
purchased
locally.

Denotes
parts found
in parts bag
assembly.

20

20

20

20

20

Qty.

T

R

OUBLE SHOO

TING, &

W

ARRANTY  PR

OCEDURE

Purchased
from

Purchase
Date

Engine Service and Warranty

Contact your nearest engine manufacturer's authorized

servicing dealer.

22.1

22.1

22.1

22.1

22.1

21

21

21

21

21

Serial Plate

R

ecord your machine model, serial number and

date-of-purchase and where purchased

22

22

22

22

22

1803 S. Jefferson   P.O. Box 308
Lee's Summit,  Mo.   64063  / USA
(816) 524-9666  FAX (816) 524-6983

Model

Serial  No.

kg

Engine Power

Unit (weight)

C

 

E

 

9

 

5

lbs

min

-1

kW

@

Operator

BILLY GOAT INDUSTRIES INC.
P.O. BOX 308 (1803 S JEFFERSON  LEE'S SUMMIT, MO. 64063  / USA
PHONE: 816-524-9666 FAX: 816-524-6983

R

97

L

A

L

A

p

109

WARRANTY PROCEDURE

Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:

The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.

The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.

The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.

The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.

The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.

Note:   To process a Warranty Claim, it is necessary to quote the Model
             & Serial number who are printed on the Billy Goat Serial Plate.

Summary of Contents for THE TERMITE TKD502SP

Page 1: ...acuum acuum acuum Hose Kit P N 900943 Hose Kit P N 900943 Hose Kit P N 900943 Hose Kit P N 900943 Hose Kit P N 900943 4 102mm x1 0 3 05m Homeo Homeo Homeo Homeo Homeowner wner wner wner wners s s s s...

Page 2: ...selected by the engine manu facturer 1 5 DO NO DO NO DO NO DO NO DO NOT T T T T checkfor spark with spark plug or spark plug wire remove d Use an approved tester 1 6 DO NO DO NO DO NO DO NO DO NOT T T...

Page 3: ...GENERAL SAFETY ASSEMBLY 3 Fig 2 DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle until...

Page 4: ...ormity EU Distributor List Label Danger Keep Hands and Feet Away Item 29 Part No 400424 Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE...

Page 5: ...ard on handle and up on height adjustment rod located at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into...

Page 6: ...wing these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pi...

Page 7: ...forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoli...

Page 8: ...shim washer 890130 0 060 1 52mm thick and or 890131 0 020 1 02mm thick whichever is required If gap is more than 0 080 2 03mm remove one or more shim washers as needed to obtain correct gap see fig 6...

Page 9: ...s similar to bicycle chain tightness with about 1 8 3 2mm deflection with light hand pressure mid way between sprockets A slightly loose chain is better than an over tightened chain DO NOT over tighte...

Page 10: ...Part No 890207 Form No F021795E R Page 10 of 12 18 18 18 18 18 PARTS DRAWING PA RTS DRAWING 10 TKD502SP TKD502SP TKD502SP TKD502SP TKD502SP...

Page 11: ...EYE BREATHING 890254 1 38 39 PLATE BRACE REAR 890189 2 40 SCREW CAP 1 4 20 x 1 2 8041002 4 41 SPACER 900926 4 42 SCREW SELF TAPPING 10 24 x 1 2 8123086 2 43 NOZZLE MAINFRAME ASS Y incl one of items 2...

Page 12: ...SSEMBLY 800505 5 96 WASHER LOCK EXTERNAL TOOTH PER ASSEMBLY 8181007 5 97 JACKSHAFT ASS Y INCLUDE 93 101 102 107 108 109 890197 1 98 SHIELD MUFFLER TKDSP 890190 1 99 LABEL CLUTCH 900328 1 100 LABEL WAR...

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