Billy Goat HTR1602V Operator Owner'S Manual Download Page 8

       Part No. 811202

           Form No. F072402A

Page 8 of 12

Use only a qualified mechanic for
any adjustments, disassembly or any
kind of repair .

DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.

WARNING:  TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.

ENGINE: See engine manufacturer
operator's instructions.

IMPELLER REMOVAL

17

MAINTENANCE

17.1

RECONNECT SPARK PLUG WIRE,
GUARDS AND HOSE BEFORE START-
ING ENGINE.

Remove and Service foam air cleaner and inner air filter every 25
hours of use or every 10 hours or less for extremely dusty condi-
tions (see engine manual).

Keep engine and engine cooling fins clean from dust and debris
build-up.

Replace any worn or damaged parts as required.

DO NOT

 operate if excessive vibration occurs. If excessive vibration

occurs, shut engine off immediately. Remove spark plug wire and
check for damaged impeller, loose impeller bolt, loose impeller key
or lodged foreign objects. Refer to parts list (item 16) on page 11 for
proper torque specifications.

1.

  Wait for engine to cool and disconnect spark plug.

2

.  Disconnect hose from unit.

3.

  Remove boom assembly.

4

.  Remove cable assy. interlock (item 43), from front plate of

assembly (item 41).

5.

  Remove front plate assembly (item 41).

6

.  Remove impeller bolt and lock washer.

7.

  Pull the impeller outward. If impeller slides freely, proceed to

(steps 10 to 14 for TR units or to step 14 for HTR units). If not,
complete steps 8 thru 9 as required.

8 .

 Place two crowbars between impeller and housing on opposite

sides. Pry impeller away from engine until it loosens. 

Using a

penetrating oil can help loosen a stuck impeller.

9. 

If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt

of the same diameter and thread type as the impeller bolt. Thread
longer bolt by hand into the crankshaft until bolt bottoms.  Using a
suitable gear or wheel puller against the bolt head and the impeller
back-plate (near the blades), remove impeller from shaft.

10.

 

[TR ONLY]

 

 Remove engine base mounting bolts, and nuts.

11.

 

[TR ONLY]

 

 Access engine bolts on inside of housing that

connect engine face to the fan housing. Bend ends of lock clip away
from bolt heads and remove bolts.

12. 

[TR ONLY]

  Slide engine shaft out of impeller.

13. 

[TR ONLY]

  When impeller is free of the engine shaft, align

impeller with opening, and diagonally lift impeller out of housing.

14.

 Using a new impeller bolt and lockwasher (and engine bolt lock

clip, TR only), reinstall (engine for TR only) and new impeller in
reverse order.

15

. Tighten impeller bolt. Torque HTR1601V and TR1303H impeller

bolt to [ 50 Ft. Lbs. (68 N

.

m)] and TR1103 to [ 60 Ft. Lbs. (81.4

N

.

m)] (see item 16 on page 11).

16

. Reinstall spark plug wire.

ENGINE

When servicing engine refer to specific manufacturers engine
owner's manual.  All engine warranty is covered by the specific
engine manufacturer.  If your engine requires warranty or other
repair work contact your local servicing engine dealer.  When
contacting a dealer for service it is a good idea to have your
engine model number available for reference(See table page 11).
If you can not locate a servicing dealer in your area you can
contact the manufacturers national service organization.

To reach:

          

Briggs & Stratton:

 800-233-3723

          

American Honda:

 800-426-7701

Summary of Contents for HTR1602V

Page 1: ...ce EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage EXHAUST PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m3 or 28 4 bushels 1000L For portable use Several bags can be filled an...

Page 2: ...y the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO N...

Page 3: ... factory in one carton and is completely assembled except for the exhaust elbow exhaust flapper nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten knobs item 13 that are preassembled to main unit 2 ASSEMBLE flapper item 8 to exhaust elbow item 10 using carriage bolt item 9 knob item 7 wa...

Page 4: ...OURS 100 HOURS See Operating and Maintenance Instructions Honda WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY OIL ALERT Throttle Controls SLOW FAST STOP START Start position Stop position Honda Units have frame mounted throttle controls as shown here Briggs Vanguard Units have an engine mounted throttle control Start position Stop position STOP RUN RUN CHOKE Engine Stop Switch H O N D A M O T O R C ...

Page 5: ...xed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign o...

Page 6: ...o come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coup...

Page 7: ...unction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline Page 7 of 12 OPERATION continued 16 HANDLING TRANSPORTING 16 4 NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage co...

Page 8: ...site sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the ...

Page 9: ...y 25 hrs Every 5 hrs or Daily Every 10 hrs Date of Service MAINTENANCE HISTORY Service Performed 17 2 INTERLOCK SYSTEM 17 3 HTR1602V SYSTEM TR1104 SYSTEM TR1104H SYSTEM Fig 4 43 A Grease see page 10 With hose coupler installed as shown in Fig 4 the switch is open engine is not grounded out allowing engine to run Fig 3 INTERLOCK SWITCH Item 43 Spark Plug Spark Plug ENGINE SWITCH SPARK PLUG ENGINE S...

Page 10: ...Part No 811202 Form No F072402A Page 10 of 12 HTR1602V TR1304H TR1104 PARTS DRAWING 18 SEE PAGE 9 MAINTENANCE A R ...

Page 11: ...66 1 ENGINE BRIGGS 11 HP INTEK I C 811205 1 29 KNOB 850154 2 850154 2 850154 2 30 NUT LOCK W A 800227 2 800227 2 800227 2 31 WASHER 3 4 PLASTIC 800109 2 800109 2 800109 2 32 STUD 3 4 10 x 5 1 2 810954 2 810954 2 810954 2 33 SCREW MACHINE 10 24 x 2 8059143 2 8059143 2 8059143 2 34 PIN COTTER 1 8 x 1 8197031 2 8197031 2 8197031 2 35 WASHER 3 8 SAE 8172009 10 8172009 10 8172009 10 36 NUT LOCK 3 8 16 ...

Page 12: ...orized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify the...

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