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Billy Goat HTR1602V, Operator Owner'S Manual

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Billy Goat HTR1602V Operator Owner'S Manual Download Page 11

Part No. 811202

            Form No. F072402A

* Denotes standard
hardware item that may
be purchased locally.

Denotes parts found in
parts bag assembly.

19

Parts List

Page 11 of 12

1

FLAPPER 10" INTAKE W/LA BEL

811183

1

-  -  -

- -

-  -  -

- -

FLAPPER  8" INTAKE W/ LA BEL

-  -  -

- -

811174

1

811174

1

2

SCREW CAP 5/16-18 x 3 1/4

*8041037

1

*8041037

1

*8041037

1

3

LABEL DANGER KEEP HANDS AND FEET AWAY

400424

2

400424

2

400424

2

4

WASHER 5/16 SAE (11/32 ID x 11/16 OD x 1/16)

*8172008

25

*8172008

22

*8172008

22

5

NUT LOCK 5/16-18

*8160002

32

*8160002

28

*8160002

28

6

WASHER 5/16 FLAT CUT (3/8 I.D. x 7/8 O.D. x 1/16)

*8171003

16

*8171003

16

*8171003

12

7

PLUG 3/4"

811123

1

811123

1

811123

1

8

DEFLECTOR EXHAUST 7"

811111

1

811111

1

811111

1

9

CARRIAGE BOLT 5/16-18 x 3 1/2 

*8024050

1

*8024050

1

*8024050

1

10

ELBOW ASSY TR/HTR

811196

1

811191

1

811191

1

11

SCREW CAP 5/16-18 x 1 3/4

*8041031

1

*8041031

1

*8041031

1

12

TUBE CLAMP

810953

1

810953

1

810953

1

13

KNOB

400339

4

400339

4

400339

4

14

IMPELLER ASSY (INCLUDES 16(1),17(1),18(1), 20(1))

810930

1

810974

1

810629

1

15

LABEL READ OWNER'S MA NUAL

890301

1

890301

1

890301

1

16

SCREW CAP 3/8-24 x 2" GR 8 [50 Ft. Lbs. (68 N.m)]

810962

1

-  -  -

- -

-  -  -

- -

SCREW CAP 3/8 - 24 X 2 1/4 GR 8 [50 Ft. Lbs. (68 N.m)]

-  -  -

- -

810932

1

-  -  -

-  -

SCREW CAP 7/16 - 20 X 2 GR 5 [60 Ft. Lbs. (81.4 N.m)]

-  -  -

- -

-  -  -

-  -

500188

1

17

WASHER LOCK 3/8 TWISTED TOOTH

400502

1

400502

1

-  -  -

-  -

WASHER LOCK 7/16 TWISTED TOOTH

-  -  -

-  -

-  -  -

-  - 

850132

1

18

KEY SQ. 1/4 x 2 3/4

*9201125

1

*9201125

1

-  -  -

-  -

KEY SQ. 1/4 X 2 1/4

- -  -

-  - 

-  -  -

- -

*9201123

1

19

LABEL DANGER FLYING MA TERIAL

810736

2

810736

2

810736

2

20

SPACER IMPELLER

830112

1

830112

1

830112

1

21

GUARD MANIFOLD 

811059

1

-   -   -

-  -

-   -   -

-  -

22

GUIDE STARTER ROPE

830533

2

830533

2

830533

2

23

FRAME PANEL REAR

811106

1

811106

1

811106

1

24

COUPLER HOSE W/GRIP

811179

1

811170

1

811170

1

25

PAD FRAME SHORT

811120

2

811120

2

811120

2

26

CARRIAGE BOLT 5/16-18 x 1 3/4

*8024045

1

-   -   -

-  -

-   -   -

-  -

CARRIAGE BOLT 5/16-18 x 3 1/2

-   -   -

-  -

*8024054

1

*8024054

1

27

SCREW CAP 5/16-18 x 1 3/4

*8041031

4

*8041031

4

-  -  -

-  -

SCREW CAP 5/16-18 x 2 1/2

-   -   -

-  -

-   -   -

-  -

*8041034

4

28

ENGINE 16 H.P. VN W\CONTROL PANEL

810099

1

-  -  -

-  -

-  -  -

-  -

ENGINE HONDA 11HP

-  -  -

-  -

430366

1

-  -  -

-  -

ENGINE BRIGGS 11 HP INTEK I/C

-  -  -

-  -

-  -  -

-  -

811205

1

29

KNOB

850154

2

850154

2

850154

2

30

NUT LOCK W.A.

800227

2

800227

2

800227

2

31

WASHER 3/4, PLASTIC

800109

2

800109

2

800109

2

32

STUD 3/4 -10 x 5 1/2

810954

2

810954

2

810954

2

33

SCREW MACHINE #10-24 x 2

*8059143

2

*8059143

2

*8059143

2

34

PIN COTTER 1/8 x 1"

*8197031

2

*8197031

2

*8197031

2

35

WASHER 3/8 SAE

*8172009

10

*8172009

10

*8172009

10

36

NUT LOCK 3/8-16

*8160003

8

*8160003

8

*8160003

8

37

SCREW SHEET METAL 1/4 A B x 3/4

*8122082

3

-   -   -

-  

-   -   -

-  -

38

GUARD MUFFLER 

811058

1

-   -   -

-  

-   -   -

-  -

39

BASE ENGINE

810907

1

810907

1

810907

1

40

PAD FRAME LONG

811122

2

811122

2

811122

2

41

PLATE FRONT 10" HTR  W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84

811182

1

-   -   -

- 

-   -   -

- 

PLATE FRONT 8" TR  W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84,87

-   -   -

- 

811173

1

811173

1

42

PLUG CAP 1" SQUARE

810535

2

810535

2

810535

2

43

CABLE ASSY SWITCH SV

890443

1

890443

1

890443

1

44

CLIP-CABLE LIFT

850200

3

850200

3

850200

3

45

WASHER-EXTENSION

810652

2

810652

2

810652

2

46

SPRING

400332

2

400332

2

400332

2

47

LABEL CAUTION

830138

1

830138

1

830138

1

48

LABEL EAR,EYE,BREATHING

890254

1

890254

1

890254

1

49

LABEL WARNING ENGINE OVERHEAT

811215

2

811215

2

811215

2

50

BOOM-PIVOT W.A.

810870

1

810870

1

810870

1

51

TUBE-SQUARE BOOM ARM

810875

1

810875

1

810875

1

52

NUT LOCK 1/4-20

*8160001

5

*8160001

5

*8160001

5

53

HOSE 10" x 12.5' HTR  (COMES IN SEPERATE BOX)

810705

1

-   -   -

- 

-   -   -

- 

HOSE 8" x 12.5' TR  (COMES IN SEPERATE BOX)

-   -   -

- 

810523

1

810523

1

54

CHAIN-LOOP ASSY

810878

2

810878

2

810878

2

55

SCREW CAP 1/4-20 x 1 3/4

*8041009

2

*8041009

2

*8041009

2

56

BAND HOSE BOOM 10" HTR

810868

2

-   -   -

- 

-   -   -

- 

BAND HOSE BOOM 8" TR

-   -   -

- 

810880

2

810880

2

57

HOUSING ASSY W/LABELS (INCLUDES 5(2), 13(2), 45(2), 46(2), 47, 48)

810912

1

810976

1

810976

1

58

NOZZLE ASSY  10"  HTR    (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2), 82, 83, 84

811010

1

-   -   -

- 

-   -   -

- 

NOZZLE ASSY  8" TR    (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2), 82, 83, 84

-   -   -

- 

811009

1

811009

1

59

SPACER ENGINE INTEK

-   -   -

- 

-   -   -

- 

430355

1

60

CLAMP HOSE 10" HTR

810706

2

-   -   -

- 

-   -   -

- 

CLAMP HOSE 8" TR

-   -   -

- 

810566

2

810566

2

61

ELBOW EXHAUST WA

811192

1

811192

1

811192

1

62

PAD FRAME CLAMP TUBE

811121

1

811121

1

811121

1

63

SUPPORT PLATE ENGINE / SPACER ENG.

810927

1

810965

1

810965

1

ITEM DESCRIPTION

TR1104 

PART NO.

QTY

HTR1602V 

PART NO.

QTY

TR1304H 

PART NO.

QTY

Summary of Contents for HTR1602V

Page 1: ...ce EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage EXHAUST PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m3 or 28 4 bushels 1000L For portable use Several bags can be filled an...

Page 2: ...y the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO N...

Page 3: ... factory in one carton and is completely assembled except for the exhaust elbow exhaust flapper nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten knobs item 13 that are preassembled to main unit 2 ASSEMBLE flapper item 8 to exhaust elbow item 10 using carriage bolt item 9 knob item 7 wa...

Page 4: ...OURS 100 HOURS See Operating and Maintenance Instructions Honda WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY OIL ALERT Throttle Controls SLOW FAST STOP START Start position Stop position Honda Units have frame mounted throttle controls as shown here Briggs Vanguard Units have an engine mounted throttle control Start position Stop position STOP RUN RUN CHOKE Engine Stop Switch H O N D A M O T O R C ...

Page 5: ...xed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign o...

Page 6: ...o come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coup...

Page 7: ...unction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline Page 7 of 12 OPERATION continued 16 HANDLING TRANSPORTING 16 4 NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage co...

Page 8: ...site sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the ...

Page 9: ...y 25 hrs Every 5 hrs or Daily Every 10 hrs Date of Service MAINTENANCE HISTORY Service Performed 17 2 INTERLOCK SYSTEM 17 3 HTR1602V SYSTEM TR1104 SYSTEM TR1104H SYSTEM Fig 4 43 A Grease see page 10 With hose coupler installed as shown in Fig 4 the switch is open engine is not grounded out allowing engine to run Fig 3 INTERLOCK SWITCH Item 43 Spark Plug Spark Plug ENGINE SWITCH SPARK PLUG ENGINE S...

Page 10: ...Part No 811202 Form No F072402A Page 10 of 12 HTR1602V TR1304H TR1104 PARTS DRAWING 18 SEE PAGE 9 MAINTENANCE A R ...

Page 11: ...66 1 ENGINE BRIGGS 11 HP INTEK I C 811205 1 29 KNOB 850154 2 850154 2 850154 2 30 NUT LOCK W A 800227 2 800227 2 800227 2 31 WASHER 3 4 PLASTIC 800109 2 800109 2 800109 2 32 STUD 3 4 10 x 5 1 2 810954 2 810954 2 810954 2 33 SCREW MACHINE 10 24 x 2 8059143 2 8059143 2 8059143 2 34 PIN COTTER 1 8 x 1 8197031 2 8197031 2 8197031 2 35 WASHER 3 8 SAE 8172009 10 8172009 10 8172009 10 36 NUT LOCK 3 8 16 ...

Page 12: ...orized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify the...

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