Billy Goat HTR1602V Operator Owner'S Manual Download Page 2

       Part No. 811202

           Form No. F072402A

21. 

DO NO

T touch hot muffler, cylinder, or

fins because contact may cause burns.

22. 

DO NOT

 run engine without air cleaner

or air cleaner cover.

23. 

DO NOT

 operate during excessive

vibration!
24. 

DO NOT

 leave machine unattended

while in operation.

25. 

DO NOT

 park machine on a steep grade

or slope.

WARNING: DO

1. 

ALWAYS DO

  remove the wire from the

spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.

2. 

DO

 keep cylinder fins and governor

parts free of grass and other debris
which can affect engine speed.

3. 

DO

 pull starter cord slowly until resis-

tance is felt.  Then pull cord rapidly to  avoid
kickback and prevent hand or arm injury.

4. 

DO

 examine muffler periodically to be

sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.

5. 

DO

 use fresh gasoline. Stale fuel can

gum carburetor and cause leakage.

6. 

DO

 check fuel lines and fittings frequently

for cracks or leaks.  Replace if necessary

7. 

Follow

 engine manufacturer operating

and maintenance instructions.

8. 

Inspect 

machine and work area before

starting unit.

WARNING: DO  NOT

1. 

DO NOT

 run engine in an enclosed area.

Exhaust gases contain carbon monoxide, an
odorless and deadly poison.

2. 

DO NOT

 place hands or feet near moving

or rotating parts.

3. 

DO NOT

 store, spill or use gasoline near

an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.

4. 

DO NOT

 refuel indoors where area is not

well ventilated.  Outdoor refueling is recom-
mended.

5. 

DO NOT

 fill fuel tank  while engine is

running.  Allow engine to cool for 2 minutes
before refueling.  Store fuel in approved
safety containers.

6. 

DO NOT

 remove fuel tank cap while

engine is running.

7. 

DO NOT 

operate engine when smell of

gasoline is present or other explosive
conditions exist.

8. 

DO NOT

 operate engine if gasoline is

spilled.  Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.

9. 

DO NOT

 transport unit with fuel in tank.

10. 

DO NOT

 smoke when filling fuel tank.

11. 

DO NOT

 choke carburetor to stop

engine.  Whenever possible, gradually
reduce engine speed before stopping.

12. 

DO NOT

 run engine at excessive

speeds.  This may result in injury &
/or damage to unit.

13. 

DO NOT

 tamper with governor springs,

governor links or other parts which may
change the governed engine speed.

14. 

DO NOT

 tamper with the engine speed

selected by the engine manufacturer.

15. 

DO NOT

 check for spark with spark plug

or spark plug wire removed.  Use an
approved tester.

16. 

DO NOT

 crank engine with spark plug

removed.  If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.

17. 

DO NO

T strike flywheel with a hard

object or metal tool as this may cause
flywheel to shatter in operation.  Use proper
tools to service engine.

18. 

DO NOT

 operate engine without a

muffler.  Inspect periodically and replace, if
necessary.  If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.

19. 

DO NOT

 operate engine with an

accumulation of grass, leaves, dirt or other
combustible material in the muffler area.

20. 

DO NOT

 use this engine on any forest

covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator.  In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.

5

IN THE INTEREST OF SAFETY

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &
ENGINE MANUAL.”

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

WARNING!

The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.

Page 2 of 12

SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
PARTS BAG & CONTROLS
LABELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST
TROUBLESHOOTING
WARRANTY

TABLE OF CONTENTS

8 - 9

12

12

10 - 12

5 - 7

4

4

3

3

2

VIBRATION

VIBRATION LEVEL   0.02g

Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 

07/14/94

 under the

conditions listed:

SOUND

6

7

8

Sound tests conducted were in accordance with 2000/14/EEC and
were performed on 05/28/2002 under the conditions listed:

NOTE:

 Sound power level listed is the highest value for any model in this manual.

Please refer to serial plate on the unit for the sound power level for your model.

121 dB

WIND DIRECTION:

HUMIDITY:

TEMPERATURE:

BAROMETRIC

PRESSURE:

GENERAL CONDITION:

30.10" Hg (765mm Hg)

62 %

South East

16 MPH (25.7 kmh)

78°  F  (23.8° C)

Sunny

WIND SPEED:

WIND DIRECTION:

HUMIDITY:

TEMPERATURE:

BAROMETRIC PRESSURE:

30.18" Hg (767mm Hg)

60 %

South West

5 MPH (8.1 kmh)

45°  F  (7.2° C)

Sunny

WIND SPEED:

GENERAL CONDITION:

(HTR1602VN MODEL)

Sound level of 105 dBA at operator position

Summary of Contents for HTR1602V

Page 1: ...ce EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage EXHAUST PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m3 or 28 4 bushels 1000L For portable use Several bags can be filled an...

Page 2: ...y the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO N...

Page 3: ... factory in one carton and is completely assembled except for the exhaust elbow exhaust flapper nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten knobs item 13 that are preassembled to main unit 2 ASSEMBLE flapper item 8 to exhaust elbow item 10 using carriage bolt item 9 knob item 7 wa...

Page 4: ...OURS 100 HOURS See Operating and Maintenance Instructions Honda WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY OIL ALERT Throttle Controls SLOW FAST STOP START Start position Stop position Honda Units have frame mounted throttle controls as shown here Briggs Vanguard Units have an engine mounted throttle control Start position Stop position STOP RUN RUN CHOKE Engine Stop Switch H O N D A M O T O R C ...

Page 5: ...xed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign o...

Page 6: ...o come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coup...

Page 7: ...unction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline Page 7 of 12 OPERATION continued 16 HANDLING TRANSPORTING 16 4 NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage co...

Page 8: ...site sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the ...

Page 9: ...y 25 hrs Every 5 hrs or Daily Every 10 hrs Date of Service MAINTENANCE HISTORY Service Performed 17 2 INTERLOCK SYSTEM 17 3 HTR1602V SYSTEM TR1104 SYSTEM TR1104H SYSTEM Fig 4 43 A Grease see page 10 With hose coupler installed as shown in Fig 4 the switch is open engine is not grounded out allowing engine to run Fig 3 INTERLOCK SWITCH Item 43 Spark Plug Spark Plug ENGINE SWITCH SPARK PLUG ENGINE S...

Page 10: ...Part No 811202 Form No F072402A Page 10 of 12 HTR1602V TR1304H TR1104 PARTS DRAWING 18 SEE PAGE 9 MAINTENANCE A R ...

Page 11: ...66 1 ENGINE BRIGGS 11 HP INTEK I C 811205 1 29 KNOB 850154 2 850154 2 850154 2 30 NUT LOCK W A 800227 2 800227 2 800227 2 31 WASHER 3 4 PLASTIC 800109 2 800109 2 800109 2 32 STUD 3 4 10 x 5 1 2 810954 2 810954 2 810954 2 33 SCREW MACHINE 10 24 x 2 8059143 2 8059143 2 8059143 2 34 PIN COTTER 1 8 x 1 8197031 2 8197031 2 8197031 2 35 WASHER 3 8 SAE 8172009 10 8172009 10 8172009 10 36 NUT LOCK 3 8 16 ...

Page 12: ...orized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify the...

Reviews: