Billy Goat HTR1602V Operator Owner'S Manual Download Page 12

Page: 12 / 12

Part No. 811202

Form No. F072402A

Page 12 of 12

Solution

Problem

Possible Cause

TROUBLESHOOTING

Before Requesting Service Review These Suggestions

22.1

Engine Service and Warranty

Contact your nearest engine manufacturer's authorized

servicing dealer.

Will not vacuum or has poor
vacuum performance.

Adjust nozzle position. Unclog hose or exhaust (see page 6).
Allow air to feed with debris.

Nozzle height too high or too low. Clogged hose or exhaust.
Excessive quantity of debris.

Engine will not start.

Throttle & / or stop switch in off position. Out of gasoline. Bad or
old gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Hose not installed, allowing interlock wire to ground.

Abnormal vibration.

Check impeller and replace if required. Check Engine.

Check stop switches, throttle, and gasoline. Connect spark plug wire.
Clean or replace air cleaner. Or contact a qualified service person.
Install hose onto housing.

Loose or out of balance impeller or loose engine.

Engine is locked, will not
pull over.

Debris locked inside impeller. Engine problem.

See page 6, Clearing a clogged impeller housing. Contact an engine
servicing dealer for engine problems.

Parts List
continued from
page 11.

* Denotes standard
hardware item that may
be purchased locally.

Purchased
from

Purchase
Date

Serial Plate

ecord your machine model, serial number and

date-of-purchase and where purchased

min

-1

1803 S. Jefferson
P.O. Box 308
Lee's Summit,
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983

Model

Serial No.

Unit(Weight)

Engine Power

lbs.

rpm

BILLY GOAT INDUSTRIES INC.

1803 S.W. JEFFERSON STREET / LEE'S SUMMIT, MO 64082-2312 / USA
PHONE: 816-524-9666 FAX: 816-524-6983

www.billygoat.com

WARRANTY PROCEDURE

Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:

The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.

The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.

The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.

The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.

The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and binding.

Note:

To process a Warranty Claim, it is necessary to quote the Model

& Serial number which11 are printed on the Billy Goat Serial Plate.

6 4

W A S HER L O CK 3 /8

*8 1 7 7 0 1 2

- - -

W A S HER L O CK 5 /1 6 EX T. TO O TH

- - -

*8 1 8 1 0 0 8

6 5

S CREW CA P 3 /8 - 1 6 X 3 /4

*8 0 4 1 0 4 8

- - -

- -

- - -

- -

S CREW CA P 3 /8 - 1 6 X 1 1 /2 Z P

- - -

- -

8 0 4 1 0 5 2

- - -

- -

S CREW CA P 5 /1 6 - 2 4 X 3 /4 G 5

- - -

- -

- - -

- -

*8 0 4 2 0 2 6

6 6

S CREW CA P 3 /8 - 1 6 x 1 "

*8 0 4 1 0 5 0

6 7

S CREW MA CHINE # 6 - 3 2 x 3 /4

*8 0 5 9 0 9 4

6 8

NUT L O CK # 6 - 3 2

*8 1 6 4 0 0 3

*8 0 6 4 0 0 3

6 9

A NG L E B RK T R.H.

8 1 0 9 1 7

8 1 1 0 9 6

7 0

S CREW CA P 5 /1 6 - 1 8 x 1 "

*8 0 4 1 0 2 8

1 0

*8 0 4 1 0 2 8

7 1

A NG L E B RK T L .H.

8 1 0 9 1 6

8 1 0 9 6 9

7 2

S PA CER

8 1 1 0 9 7

8 1 1 0 9 8

7 3

W A S HER FL A T CUT 1 /4

*8 1 7 1 0 0 2

7 4

CO NTRO L THRO TTL E A S S Y

8 1 0 9 0 4

8 1 0 9 7 2

- - -

- -

7 5

S CREW MA CHINE 1 0 - 2 4 x 1 /2 "

- - -

- -

*8 1 2 3 0 8 6

- - -

- -

7 6

NUT L O CK 5 /1 6 - 1 8 THIN HT.

- - -

- -

8 1 6 1 0 4 1

7 7

NO Z Z L E FO RMED S TEEL 1 0 "

8 1 1 0 0 5

- - -

- -

- - -

- -

NO Z Z L E FO RMED S TEEL 8 "

8 1 1 0 0 7

7 8

HA NDL E NO Z Z L E W / G RIP

8 1 1 0 2 0

7 9

W A S HER FENDER 5 /1 6

*8 1 7 2 0 2 0

8 0

S CREW CA P 5 /1 6 - 1 8 X 1 1 /2

*8 0 4 1 0 3 0

8 1

L A B EL DO NO T FIL L W HEN ENG INE IS HO T

4 0 0 2 6 8

8 2

HA NDL E L O O P NO Z Z L E

8 1 1 0 1 9

8 3

G RIP HA NDL E

5 0 0 2 6 7

8 4

PL UG CA P

8 9 0 1 3 2

8 5

FRA ME S IDE RIG HT W A TR/HTR

8 1 1 1 0 0

8 6

FRA ME S IDE L EFT W A TR/HTR

8 1 1 1 0 1

8 7

S TRA IN REL IEF

5 0 0 2 8 2

8 8

PL UNG ER S W ITCH

8 9 0 4 4 0

8 9

TUB E HA NDL E L IFT

8 1 1 1 3 9

Q TY

HTR1 6 0 2 V

PA RT NO .

TR1 3 0 4 H

PA RT NO .

TR1 1 0 4

PA RT NO .

Q TY

ITEM DES CRIPTIO N

121 dB

(HTR1602VN

MODEL)

Summary of Contents for HTR1602V

Page 1: ...ce EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage EXHAUST PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m3 or 28 4 bushels 1000L For portable use Several bags can be filled an...

Page 2: ...y the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO N...

Page 3: ... factory in one carton and is completely assembled except for the exhaust elbow exhaust flapper nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten knobs item 13 that are preassembled to main unit 2 ASSEMBLE flapper item 8 to exhaust elbow item 10 using carriage bolt item 9 knob item 7 wa...

Page 4: ...OURS 100 HOURS See Operating and Maintenance Instructions Honda WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY OIL ALERT Throttle Controls SLOW FAST STOP START Start position Stop position Honda Units have frame mounted throttle controls as shown here Briggs Vanguard Units have an engine mounted throttle control Start position Stop position STOP RUN RUN CHOKE Engine Stop Switch H O N D A M O T O R C ...

Page 5: ...xed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign o...

Page 6: ...o come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coup...

Page 7: ...unction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline Page 7 of 12 OPERATION continued 16 HANDLING TRANSPORTING 16 4 NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage co...

Page 8: ...site sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the ...

Page 9: ...y 25 hrs Every 5 hrs or Daily Every 10 hrs Date of Service MAINTENANCE HISTORY Service Performed 17 2 INTERLOCK SYSTEM 17 3 HTR1602V SYSTEM TR1104 SYSTEM TR1104H SYSTEM Fig 4 43 A Grease see page 10 With hose coupler installed as shown in Fig 4 the switch is open engine is not grounded out allowing engine to run Fig 3 INTERLOCK SWITCH Item 43 Spark Plug Spark Plug ENGINE SWITCH SPARK PLUG ENGINE S...

Page 10: ...Part No 811202 Form No F072402A Page 10 of 12 HTR1602V TR1304H TR1104 PARTS DRAWING 18 SEE PAGE 9 MAINTENANCE A R ...

Page 11: ...66 1 ENGINE BRIGGS 11 HP INTEK I C 811205 1 29 KNOB 850154 2 850154 2 850154 2 30 NUT LOCK W A 800227 2 800227 2 800227 2 31 WASHER 3 4 PLASTIC 800109 2 800109 2 800109 2 32 STUD 3 4 10 x 5 1 2 810954 2 810954 2 810954 2 33 SCREW MACHINE 10 24 x 2 8059143 2 8059143 2 8059143 2 34 PIN COTTER 1 8 x 1 8197031 2 8197031 2 8197031 2 35 WASHER 3 8 SAE 8172009 10 8172009 10 8172009 10 36 NUT LOCK 3 8 16 ...

Page 12: ...orized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify the...

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