Billy Goat HTR1602V Operator Owner'S Manual Download Page 1

Part No. 811202

            Form No. F072402A

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Specifications

Page 1 of 12

Operator Owner's Manual

T h a n k   Yo u   f o r   S e l e c t i n g

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HTR1602V,  TR1304H, TR1104

OPTIONAL ACCESSORIES

INTAKE

HOSE KIT TR  P/N 810509  

Standard on TR

units. [8"(203mm) x 12.5' (3.8m)]
HOSE KIT HTR  P/N 810896

  Standard on

HTR units. [10"(254mm) x 12.5' (3.8m)]

HOSE CONNECTOR KIT 8" (203mm) TR
P/N 810524
HOSE CONNECTOR KIT 10" (254mm) HTR
P/N 810776
For permanently connecting 2 hoses together
to increase vacuuming distance .

HOSE COUPLER KIT 8" (203mm) TR
P/N 810525

  Quick release coupler joins 2

hoses together to increase vacuuming
distance and allows hoses to be separated
for storage.

EXHAUST HOSE CONNECTOR KIT
P/N 800336
  [6"(152mm)] 

 Permanently joins

2 exhaust hoses together to increase
exhaust distance.

EXHAUST EXTENSION KIT  P/N 810637
Increases exhaust height 11"(280mm) for
loading debris into elevated locations.

EXHAUST HOSE KIT   P/N 811206
[6"(152mm) x 10' (3.0m)] 

Quick release

coupler and hose increases exhaust distance.

EXHAUST HOSE COUPLER KIT P/N 811207
[6"(152mm)]

  Quick release coupler joins 2

hoses together to increase vacuuming
distance and allows hoses to be separated for
storage.

EXHAUST

PANEL FILTER KIT P/N 810584  

Provides air

filter panel for use on truck and trailer
mounted debris enclosures.

PORTABLE DEBRIS BAG P/N 810660
1.3 yds.3 (1.0m3)  or 28.4 bushels (1000L).
For portable use.  Several bags can be filled
and left for later pickup.

ALL MODELS

UNIT SIZE:

OVERALL LENGTH: HTR 36.5"(0.93m)  /  TR 35"(0.89M) OVERALL WIDTH:   24.25" (0.62m)

   OVERALL HEIGHT: 66" (1.68m)

R

HTR1602V

TR1304H

TR1104

ENGINE:  H.P.

16 H.P. TWIN OHV VANGUARD GUARD 

13.0 HP (10.68 kW)

11.0 HP (9.04 kW)

ENGINE:  WEIGHT

79 lbs. (35.83 kg)

68.4 lbs. (31 kg)

52.0 lbs. (23.6 kg)

ENGINE:  TYPE

Briggs & Stratton 4 Cycle IC Twin

HONDA 4 cycle

B & S 4 cycle Intek I/C

ENGINE:  FUEL CAPACITY

9 qt.(8.52 L),Float feed carb.& fuel pump

 6.9 qt. (6.0 L)

   

4.0 qt. (3.8 L)

ENGINE:  OIL CAPACITY

1.75 qt. (1.66 L), Oil pump w/filter

1.16 qt. (1.1 L)

0.875 qt. (0.8 L)

UNIT & NOZZLE WEIGHT:

247 lb (112 kg)

214.2 lb (97.2 kg)

198 lb  (89.8 kg)     

HOSE WEIGHT:

27 lb (112.2 kg)

14 lb (6 kg)

14 lb (6 kg) 

TOTAL SHIPING WEIGHT:

302 lb (136.9 kg)

262 lb (118.8 kg)

246 lb (111.5 kg)

The Powerful 

TRUCK LOADER VACUUM

Summary of Contents for HTR1602V

Page 1: ...ce EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage EXHAUST PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m3 or 28 4 bushels 1000L For portable use Several bags can be filled an...

Page 2: ...y the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO N...

Page 3: ... factory in one carton and is completely assembled except for the exhaust elbow exhaust flapper nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten knobs item 13 that are preassembled to main unit 2 ASSEMBLE flapper item 8 to exhaust elbow item 10 using carriage bolt item 9 knob item 7 wa...

Page 4: ...OURS 100 HOURS See Operating and Maintenance Instructions Honda WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY OIL ALERT Throttle Controls SLOW FAST STOP START Start position Stop position Honda Units have frame mounted throttle controls as shown here Briggs Vanguard Units have an engine mounted throttle control Start position Stop position STOP RUN RUN CHOKE Engine Stop Switch H O N D A M O T O R C ...

Page 5: ...xed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign o...

Page 6: ...o come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coup...

Page 7: ...unction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline Page 7 of 12 OPERATION continued 16 HANDLING TRANSPORTING 16 4 NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage co...

Page 8: ...site sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the ...

Page 9: ...y 25 hrs Every 5 hrs or Daily Every 10 hrs Date of Service MAINTENANCE HISTORY Service Performed 17 2 INTERLOCK SYSTEM 17 3 HTR1602V SYSTEM TR1104 SYSTEM TR1104H SYSTEM Fig 4 43 A Grease see page 10 With hose coupler installed as shown in Fig 4 the switch is open engine is not grounded out allowing engine to run Fig 3 INTERLOCK SWITCH Item 43 Spark Plug Spark Plug ENGINE SWITCH SPARK PLUG ENGINE S...

Page 10: ...Part No 811202 Form No F072402A Page 10 of 12 HTR1602V TR1304H TR1104 PARTS DRAWING 18 SEE PAGE 9 MAINTENANCE A R ...

Page 11: ...66 1 ENGINE BRIGGS 11 HP INTEK I C 811205 1 29 KNOB 850154 2 850154 2 850154 2 30 NUT LOCK W A 800227 2 800227 2 800227 2 31 WASHER 3 4 PLASTIC 800109 2 800109 2 800109 2 32 STUD 3 4 10 x 5 1 2 810954 2 810954 2 810954 2 33 SCREW MACHINE 10 24 x 2 8059143 2 8059143 2 8059143 2 34 PIN COTTER 1 8 x 1 8197031 2 8197031 2 8197031 2 35 WASHER 3 8 SAE 8172009 10 8172009 10 8172009 10 36 NUT LOCK 3 8 16 ...

Page 12: ...orized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify the...

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