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STACKING PRO-JAX UNITS FOR ADDITIONAL HEIGHT

According to OSHA, all scaffolds must be restrained from tipping.  This can be accomplished in one
of three ways:

1. For free standing scaffolds, the maximum platform height must not exceed 3 times* the

narrowest base dimension.

2. Guying the scaffold.
3. Tying the scaffold to a wall or other solid structure.

*Federal OSHA allows a maximum platform height of 4 times the narrowest base dimension.  However, bil-jax recommends
that the maximum height be limited to 3 times the narrowest base dimension on all Pro-Jax utility scaffolds.

When additional platform height is required on a free standing scaffold, outriggers may be used to
extend the base dimensions.  bil-jax has two different size outriggers available for use with Pro-Jax
units.  Narrow outriggers (18") are for use with two frame high scaffolds and wide outriggers (46") are
for use with three frame high scaffolds.

WARNING

Whenever Pro-Jax units are stacked, outriggers are required!  Do not use a
Pro-Jax utility scaffold over 1 frame high without outriggers.  Failure to use
outriggers will make scaffold more likely to tip over causing serious injury
or death!!

BUILDING A TWO FRAME HIGH SCAFFOLD

Top View

Outrigger

Frame

Side View

Outrigger

Tighten

Securely

Frame

Leg

STEP THREE

 — 

Clamp outrigger to end frame at a 90

°

 

 angle to the side brace.

Tighten clamp securely.  Clamp must be flush against scaffold leg and casters must be
in contact with the surface.

STEP ONE

 — 

Erect the base

unit (one frame high scaffold) by
following the previous instruction.

STEP TWO

 — 

Install casters into all four

(4) outriggers and secure with snap pin
provided with each caster.  Set caster brake.

If the platform height needed is between 6' and 11' 6", it will be necessary to install narrow (18")
outriggers and a second scaffold level prior to use.

STEP FOUR

 — 

Add

second scaffold level by
stacking end frame over
insert pins in top of base
unit end frames.  Secure
in place with snap pins.

STEP FIVE

 — 

Install side

braces (minimum two), platform,
and guard railing at desired
height per the previous
instructions (Building a One
Frame High Scaffold).

Summary of Contents for PRO-JAX

Page 1: ...SAFETY RULES AND INSTRUCTIONS PRO JAX TM UTILITY SCAFFOLD ...

Page 2: ...ety Rules 11 12 Improper erection dismantling or use of Pro Jax utility scaffold may result in serious injury or death Erectors dismantlers and users of Pro Jax utility scaffold must read and fully understand these Safety Rules and Instructions as well as all federal OSHA state and local regulations pertaining to this equipment prior to its use For any questions concerning the proper erection dism...

Page 3: ...ny scaffold equipment You must first determine whether or not Pro Jax utility scaffold is the best equipment for your particular job You should discuss the following questions as well as any other questions you may have with your scaffold dealer or other qualified person What job am I trying to complete How high will I need to go How large of a work platform will I need Is the surface I am working...

Page 4: ...ard rail panels when required Letter Part Qty A End Frame 2 B Side Brace 2 C Platform 1 D 5 Caster 4 E 2 Snap Pin 4 C B A B A E D ASSEMBLY INSTRUCTIONS BUILDING A ONE FRAME HIGH SCAFFOLD 0202 0506 CTO WARNING L Patents Pending FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PLATFORM COLLAPSE CAUSING SERIOUS INJURY OR DEATH ENGAGED DISENGAGED Do not use in this position Work position 1 Check to ...

Page 5: ...s A and pin with snap pins E Set brake on each caster GUARD RAIL LEG SIDE BRACE PLATFORM CHANNEL Recheck all side brace lock pins for full engagement and that the Saf T Lok is in the locked position before accessing platform Recheck platform to be sure it is properly seated within side brace channel and the platform clips are fully engaged before accessing When accessing platform climb over top of...

Page 6: ...stacked outriggers are required Do not use a Pro Jax utility scaffold over 1 frame high without outriggers Failure to use outriggers will make scaffold more likely to tip over causing serious injury or death BUILDING A TWO FRAME HIGH SCAFFOLD Top View Outrigger Frame Side View Outrigger Tighten Securely Frame Leg STEP THREE Clamp outrigger to end frame at a 90 angle to the side brace Tighten clamp...

Page 7: ...he dismantling procedures 3 Dismantle scaffold from the top down Begin by removing all accessories from that section being dismantled at the time 4 On stacked scaffolds do not remove ties and braces until dismantling has reached the section to which they are attached 5 Always work within the inside of the scaffolding 6 When moving up or down the scaffold do not climb on ties braces or unbraced com...

Page 8: ... broken edge protection support braces or damaged plywood H Casters with missing or damaged braking mechanism damaged or loose wheels axles or stems I EXCESSIVE RUST also see para J under Other Considerations The strength of excessively rusted components is not known J End frames or other components with broken welds missing parts or which are bent bowed or out of alignment Replace missing parts b...

Page 9: ...d before reusing NEVER FORCE COMPONENTS TO MAKE THEM FIT REMEDIES AND REPAIRS MAINTENANCE PROCEDURES CONTINUED D Equipment exposed to fire or undue heat may exhibit a gray or smoke blackened appearance combined with possible blistering paint Such heat generally affects the strength of the material and makes it dangerous to continue its use E Heat or corrosion damaged equipment is of uncertain stre...

Page 10: ... components have not been improperly released or removed F MAINTAIN ALL EQUIPMENT IN GOOD REPAIR Never use corroded or excessively rusted equipment the strength of such equipment is not known G CONSULT YOUR SCAFFOLDING SUPPLIER WHEN IN DOUBT NEVER TAKE CHANCES H ALWAYS READ THESE SAFETY RULES in conjunction with the safety packet accompanying them or separately available from bil jax scaffold upon...

Page 11: ...ening the scaffold at the lower levels so that the above proportions are not exceeded If the base dimensions cannot be increased extreme care must be taken to secure the scaffold from tipping it must be guyed or tied to a solid structure and maintained in a stabilized condition at all times so that it cannot tip over while supporting persons while being moved or while being erected or dismantled f...

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