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A. RUST.  Some rusting of steel components is

normal over a period of time, especially in
areas where paint has been scraped off due
to normal use and handling.

B. EXCESSIVE RUST - evidenced by pitting,

flaking or powdering to the touch indicated
that some of the parent metal has been
eaten away.  Such components are of
uncertain strength and should not be used.

C. Certain types of atmospheric contamination,

such as from salt water, power plants, paper
pulp mills, petrochemical and copper or
similar processing plants may severely
corrode steel after relatively short exposures.
Such corrosion may appear to be rust but is
often of a brighter or different color than
normal.  Equipment of an unusual color, all
over or in parts, must be checked for
chemical corrosion or contamination.  It is
dangerous to continue to use such corroded
components.

OTHER CONSIDERATIONS

NOTE:  ALL WELDING MUST BE DONE BY CERTIFIED WELDERS ONLY!

areas will usually rust more quickly than the
surrounding painted areas.  Worn or old
paint still provides some protection.

F. When replacing broken weldments, lock

pins, springs, and other missing parts,
always use the proper parts obtained from
the original manufacturer/supplier or
authorized agent.  Substitution of other parts
or makeshift devices may impair the fit with
other components and may create user-
hazards.

G. End frames and other major components

that are more than 2" out of line are
generally beyond straightening.
Components which are difficult or impossible
to connect together may be slightly bent,
bowed, or racked out of line, and should be
straightened before reusing.  NEVER
FORCE COMPONENTS TO MAKE THEM
FIT!

REMEDIES AND REPAIRS

MAINTENANCE PROCEDURES (CONTINUED)

D. Equipment exposed to fire or undue heat

may exhibit a gray, or smoke-blackened
appearance combined with possible
blistering paint.  Such heat generally affects
the strength of the material and makes it
dangerous to continue its use.

E. Heat or corrosion-damaged equipment is of

uncertain strength, which may only be
determinable by destructive testing of all
equipment suspected of being so damaged.
EQUIPMENT SUBJECT TO DESTRUCTIVE
TESTS CANNOT BE RETURNED TO
SERVICE.

F. The performance of all equipment is

improved by regular maintenance, such as
removal of plaster and other construction
materials, lubrication as appropriate and
painting periodically.  If repainted, dipping or
spraying by a method which assures that the
paint gets to the inside of tubular members
is recommended.  Always thoroughly inspect
for cracks and other damage before
repainting.

A. Bent or distorted members may be cold

straightened only - NEVER USE HEAT TO
STRAIGHTEN SCAFFOLDING
COMPONENTS.
  After straightening, inspect
the metal for developed cracks; if it still
shows kinks or depressions, it has been
weakened at that point and should not be
used until repaired, if repairs are possible.

B. Broken welds at tubular or other joints may

be repaired.  The entire weld around the joint
must be repaired - not merely the broken
portion.

C. Splits along original seams of tubes may be

rewelded if they do not extend more than 1-1/
2" along their seams.

D. Cracks around part or all the circumference

of a tube may never be repaired by welding.
Do not use components with this type of
damage.

E. After rewelding, smooth the weld, remove the

scale, clean the surrounding heat-affected
zone, and repaint the whole area.  Rewelded

Summary of Contents for PRO-JAX

Page 1: ...SAFETY RULES AND INSTRUCTIONS PRO JAX TM UTILITY SCAFFOLD ...

Page 2: ...ety Rules 11 12 Improper erection dismantling or use of Pro Jax utility scaffold may result in serious injury or death Erectors dismantlers and users of Pro Jax utility scaffold must read and fully understand these Safety Rules and Instructions as well as all federal OSHA state and local regulations pertaining to this equipment prior to its use For any questions concerning the proper erection dism...

Page 3: ...ny scaffold equipment You must first determine whether or not Pro Jax utility scaffold is the best equipment for your particular job You should discuss the following questions as well as any other questions you may have with your scaffold dealer or other qualified person What job am I trying to complete How high will I need to go How large of a work platform will I need Is the surface I am working...

Page 4: ...ard rail panels when required Letter Part Qty A End Frame 2 B Side Brace 2 C Platform 1 D 5 Caster 4 E 2 Snap Pin 4 C B A B A E D ASSEMBLY INSTRUCTIONS BUILDING A ONE FRAME HIGH SCAFFOLD 0202 0506 CTO WARNING L Patents Pending FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PLATFORM COLLAPSE CAUSING SERIOUS INJURY OR DEATH ENGAGED DISENGAGED Do not use in this position Work position 1 Check to ...

Page 5: ...s A and pin with snap pins E Set brake on each caster GUARD RAIL LEG SIDE BRACE PLATFORM CHANNEL Recheck all side brace lock pins for full engagement and that the Saf T Lok is in the locked position before accessing platform Recheck platform to be sure it is properly seated within side brace channel and the platform clips are fully engaged before accessing When accessing platform climb over top of...

Page 6: ...stacked outriggers are required Do not use a Pro Jax utility scaffold over 1 frame high without outriggers Failure to use outriggers will make scaffold more likely to tip over causing serious injury or death BUILDING A TWO FRAME HIGH SCAFFOLD Top View Outrigger Frame Side View Outrigger Tighten Securely Frame Leg STEP THREE Clamp outrigger to end frame at a 90 angle to the side brace Tighten clamp...

Page 7: ...he dismantling procedures 3 Dismantle scaffold from the top down Begin by removing all accessories from that section being dismantled at the time 4 On stacked scaffolds do not remove ties and braces until dismantling has reached the section to which they are attached 5 Always work within the inside of the scaffolding 6 When moving up or down the scaffold do not climb on ties braces or unbraced com...

Page 8: ... broken edge protection support braces or damaged plywood H Casters with missing or damaged braking mechanism damaged or loose wheels axles or stems I EXCESSIVE RUST also see para J under Other Considerations The strength of excessively rusted components is not known J End frames or other components with broken welds missing parts or which are bent bowed or out of alignment Replace missing parts b...

Page 9: ...d before reusing NEVER FORCE COMPONENTS TO MAKE THEM FIT REMEDIES AND REPAIRS MAINTENANCE PROCEDURES CONTINUED D Equipment exposed to fire or undue heat may exhibit a gray or smoke blackened appearance combined with possible blistering paint Such heat generally affects the strength of the material and makes it dangerous to continue its use E Heat or corrosion damaged equipment is of uncertain stre...

Page 10: ... components have not been improperly released or removed F MAINTAIN ALL EQUIPMENT IN GOOD REPAIR Never use corroded or excessively rusted equipment the strength of such equipment is not known G CONSULT YOUR SCAFFOLDING SUPPLIER WHEN IN DOUBT NEVER TAKE CHANCES H ALWAYS READ THESE SAFETY RULES in conjunction with the safety packet accompanying them or separately available from bil jax scaffold upon...

Page 11: ...ening the scaffold at the lower levels so that the above proportions are not exceeded If the base dimensions cannot be increased extreme care must be taken to secure the scaffold from tipping it must be guyed or tied to a solid structure and maintained in a stabilized condition at all times so that it cannot tip over while supporting persons while being moved or while being erected or dismantled f...

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