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  F.  USAGE RESPONSIBILITIES;  

 

  

                  

 

           WORK SAFETY; 

continued …

 

                MATERIAL SAFETY DATA SHEET -  ITEMS; 

For Lead Acid Batteries, (see Manufa

cturer’s “Operation Manual”, 

              pages; 59-60). For Hydraulic Oil (Dextron III / 

Mercon Automatic Transmission Fluid, (see Manufacturer’s  

              

“Operator’s Manual”, page; 61). 

 
     

              

WEATHER;

 Do not operate this equipment whe

n it is exposed to “high winds”, “thunderstorms”, “ice” or other 

              weather conditions that would compromise operator safety. Never operate lift in conditions where wind speeds 
              exceed 12.5 m/sec (28 mph). Winds at this speed or higher can affect the stability and boom operation.  
              

Always be acutely aware of wind conditions when operating “any type” aerial lift equipment.     

 

 

  G.  CONTROLS and THEIR FUNCTIONS;                                       

 

           GROUND CONTROL STATION;                                                                      

(Figure; 3-1)  Ground Control Station

 

              

(for further information, see the Manufacturer’s 

            

“Operator’s Manual”, pages; 14-15). 

             

The “Ground Control Station” is used to  

            operate outriggers and control boom  
            motion. To access the ground Control 
            Station, open the control panel access  
            cover found on the turnable. Turn the  
            key switch to the Ground Control Setting. 

 

 

            

1. 

 

KEY SWITCH;

 Turning the key switch   

                 to the 

PLATFORM

 

(1a)

 icon selects  

                 operation from the platform. Turning  
                 the key switch to the 

GROUND

 (1b) 

                 icon selects operation from the ground 
                 Control panel. The center (power off) 
                 position interrupts all electric and 
                 hydraulic power operations except  
                 emergency lowering. Remove the  
                 key protects against unauthorized  
                 persons. The key may be removed  
                 with the key switch in any selected  
                 position. 

 

            

2.  BATTERY CONDITION INDICATOR;

  

                 Indicator 

LED

s light up to indicate the  

                 level charge remaining in the batteries. 
                 A lighted green 

LED

 indicates an  

                 adequate charge level. Lighted yellow 
                 

LED

s indicate the need for charging  

                 soon. A lighted red 

LED

s warns the  

                 battery charge is low; boom operations  
                 should be halted until the batteries are recharged. 

 

            

3 - 4.  ENGINE START and CHOKE;

 does not apply to this model unit. 

 

            

5.  DISPLAY PANEL;

 The display panel is a lighted text window that displays the present operating status or an  

                 existing error condition when the key switch is on.    

 

            

6.  EMERGENCY STOP BUTTON;

 When pushed in, the emergency 

STOP

 button disconnects electrical power to 

                the 

“Ground” and “Platform” control stations. 

 

            

7 - 8.  BOOM EXTEND/RETRACT BUTTONS;

 Pressing and holding a desired 

SPEED

 button and the 

BOOM EXTEND 

                

  button at the same time extends the telescopic boom. Pressing and holding a desired 

SPEED

 button and the  

                

BOOM RETRACT 

button at the same time retract the boom. Boom motion continues until the buttons are 

                released or until the boom reaches a hard stop or  
                a safe travel limit. 

 

              

9 - 14.  BOOM RAISE/DOWN BUTTONS;

 

Pressing and  

                holding a desired 

SPEED 

button and the

 UPPER/LOWER 

                   / JIB BOOM RAISE 

button at the same time will raise the  

                chosen boom. Pressing a desired 

SPEED

 button and  

                the 

UPPER/LOWER / JIB BOOM DOWN 

button at the  

                same time will lower the chosen boom. Boom motion  
                continues until the buttons are released or until the 
                boom reaches a hard stop or a safe travel limit.   

 

            

15.  SPEED BUTTONS;

 The 

SPEED

 buttons along the lower 

                right side of the control panel must be pressed and held 
                while selecting a boom function. Four speeds are  
                available to control positioning of the boom lift. 

       

 

            

16 - 17.  PLATFORM TILT BUTTONS;

 Press and hold and  

                hold any 

SPEED

 button and the desired 

PLATFORM TILT 

                  

button at the same time to level the work platform  

                (levels the platform only, not the boom lift).          

 

 

 

 

              2015 - BIL-JAX #4725A, 

“TOWABLE - ARTICULATE BOOM LIFT” - OPERATIONAL & SAFETY INFO

        

page  5 - 12

 

Summary of Contents for 4527A

Page 1: ...rt structure If you have any questions on the manufacture s intended use or intentions consult with TRC or reread the manufacturer s Operation and Safety Manual Do not alter or modify this equipment in any way Make sure the job work is matched to the intended use design and ability of the machine Furthermore this equipment is designed and manufactured in compliance with the duties responsibilities...

Page 2: ... training are required for the safe operation of this mechanical equipment Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions in the operator s manual instructions and become familiar with the location and proper use of the controls TRC also keeps a copy of the manufacturer s operators manual in store and it is available upon request For our cu...

Page 3: ...t charge batteries near fire flame or other ignition sources Batteries being charged may emit highly explosive hydrogen gas Failure to properly ventilate the charge gases may result in serious injury or death 2 Weekly Service Checks Inspect all electrical wiring for cuts loose terminals broken wiring chafing or corrosion Inspect transport hitch components for damage Inspect boom lift for missing l...

Page 4: ...tly reach into an unsafe area This includes full extension of the boom through 360 degrees rotation OPERATIONAL USE Always report any misuse of the equipment to the proper authorities Horseplay is prohibited Stay clear of wires cables eves and other overhead obstructions Make personnel aware and keep them away from potential pinch points shear points and from potential crush hazards as indicated b...

Page 5: ...dicates an adequate charge level Lighted yellow LEDs indicate the need for charging soon A lighted red LEDs warns the battery charge is low boom operations should be halted until the batteries are recharged 3 4 ENGINE START and CHOKE does not apply to this model unit 5 DISPLAY PANEL The display panel is a lighted text window that displays the present operating status or an existing error condition...

Page 6: ...OR Indicator LEDs light up to indicate the level of charge remaining in the batteries green good charge level yellow need for charge and red charge level is low boom operations should be halted until batteries are recharged 5 EMERGENCY STOP BUTTON When pushed in the emergency STOP button disconnects electrical power to the Ground and Platform control stations The emergency STOP pushbutton should o...

Page 7: ...shing control status LED indicates that one or more of the booms is raised and needs to be stowed refer to Figure 3 1 and Figure 3 3 9 Extend the outriggers manually or using the AUTO LEVEL button When the boom is leveled properly a buzzer will sound and two LEDs at each OUTRIGGER button and the LED at the AUTO LEVEL button will be lit AUTO LEVEL Press and hold the EXTEND and AUTO LEVEL buttons at...

Page 8: ...and hand pump The hydraulic hand pump is located in the pump compartment In case of a power failure the hand pump and selected hydraulic valve settings can be used to manually retract the Telescoping Boom or rotate the boom turnable To begin manual retraction or rotation turn Proportional Valve counterclockwise until it stops and insert pump handle into the pump handle fitting MANUAL RETRACTION Pu...

Page 9: ...NG Using an underrated or longer power cord will reduce the output of the battery charger and may extend the charge time or worse do damage to the battery charger 3 Plug the extension cord into the outlet Verify that the green CHARGING indicator LED is lit on the battery charger faceplate figure 3 7 4 The Charging indicator LED remains lit continuously during the first stage of the charge cycle Th...

Page 10: ...sport lock position Approach intersections with caution observe speed and traffic control signs Don t speed Know your stopping distance at a given speed Avoid panic stops and sharp turns If travel backs up pull over and allow other vehicles to pass Avoid traveling on any surfaces that adversely affect vehicle stability The driver should be alert and aware of potential hazards when traveling The dr...

Page 11: ...vels 1 100 Lb Drop Breaker Trenchers Riding Walk Behind Dirt Plates Plates Rollers Markers Tape Transits with Tow Trailer Units with Tow Trailers Demolition Earth Moving Equipment 185 CFM Air Pneumatic Electric Breakers Backhoe Case 580N 4 WD Extend A Hoe Excavators Bobcat E35 Compressors Air Hoses Bits Concrete Saws Handheld Walk Behind Chain Saw Style Demolition Earth Moving Equipment Front End ...

Page 12: ......

Page 13: ...al safety we suggest using a ground spotter a TRC trained operator to help locate recognize and anticipate dangers that might not be seen or acted on by the basket operator while working above the ground We TRC ask that you agree to faithfully abide by these restrictions and guidelines to help lower the chances of an accident or injury to any qualified participants using this equipment That you fu...

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