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  F.  USAGE RESPONSIBILITIES;  

 

  

                  

 

           MACHINE INSPECTION; 

continued …

 

                     

              6.  

Hydraulic Leaks;

 This is best done by walking around the machine. Do not expose yourself to any potential  

                       shear or pinch points. Check the hydraulic hose and fittings for leaks and damages daily. Always use  
                       care when visual inspecting for hydraulic fluid. Hydraulic fluid under pressure can penetrate the skin or  
                       eyes and cause serious injury. Always wear a face shield or safety goggles for eye protection whenever 
                       you are operating or 

“visually” inspecting the machine. Always wear gloves but avoid touching hydraulic 

                       fluids. Use cardboard to confirm hydraulic fluids on machinery. Dispose of cardboard in a responsible  
                       manner. If any fluid is injected into the skin, it must be removed within a few hours by a doctor familiar  
                       with this type injury. Do not operate this equipment if; damages occurs, leaks appear or if there are  
                       any operational abnormalities or any controls malfunctioning. Stop immediately and contact TRC at 
                       (662) 335-3535, (662) 822-1907 or (662) 822-1909. 

  

          

WORK SAFETY;

 

(see the Manufacturer’s “Operator’s Manual”, pages; 1-4 and 1-5).  

 

              

ELECTRICAL;

 This machine is not insulated for use near electrical power lines and 

DOES NOT”

 provide 

              protection from contact with or close proximity to any electrically charged conductor. Operator must maintain  
              safe clearance at all times (10 feet minimum) and always allow for platform movement such as wind induced 
              sway. 

 
 

       WARNING;  

The IPAF (International Powered Access Federation) states that an extended boom lift  

      

should always be at least 50’ from electrical pylons and 30’ from cables on wooden poles. These   

      recommended safe distances meet or exceed those specified in ANSI standards and OSHA  
      requirements. Boom lifts are one of the safest ways of doing temporary work at heights, so the  
      

burden is on “the operators” to stay safe near power lines and conductors are any other energized  

      source, etc. Electrocutions can be prevented thru proper planning, risk assessment and  
      management of work at height, including operator training and familiarization. Assume

 

EVERY  

       POWER LINE

” is live.

 

Always

 

contact the power company before performing work near power lines. 

      

IF

 machine contacts energized power lines, 

NEVER

 touch or operate until power lines are shut off. 

                  

 

                         

Minimum Safe Approach Distances;

  

(Consult the Manufacturer’s “Operator’s Manual”, pages; 1-4).  

                                       Voltage Range                                Minimum Safe Approach Distances 
                                     (Phase to Phase)                               (Feet)                               (Meters)   
                                         0 to 300 V  

……………………….                 Avoid Contact 

                                     Over 300V to 50KV 

………………..     10’                                       3.05 

                                     Over 50KV to 200KV 

………………     15’                                      4.60 

                                     Over 200KV to 350KV 

…………….      20’                                      6.10 

                                     Over 350KV to 500KV 

…………….      25’                                      7.62 

                                     Over 500KV to 750KV 

…………….      35’                                    10.67 

                                     Over 750KV to 1000KV 

…………..      45’                                    13.72      

                                                                                                       

              Always position the lift far enough away from a power source to ensure that no part of the lift can accidently  
              reach into an unsafe area. This includes full extension of the boom through 360 degrees rotation. 

 

              

OPERATIONAL USE;

  Always report any misuse of the equipment to the proper authorities. Horseplay is  

              prohibited. Stay clear of wires, cables, eves and other overhead obstructions. Make personnel aware and  
              keep them away from potential pinch points, shear points and from potential crush hazards as indicated by  
              machine decals attached to the machine. Keep the safety bar lowered at all times unless personnel are entering 
              or exiting the work platform. Always keep personnel and obstructions clear of the machine when repositioning  
              or operating the boom and basket. Cordon off the work area surrounding the outriggers to keep personnel,  
              vehicles and moving equipment away from the machine. Always exercise caution when rotating the boom  
              (slew) from the ground control station. Watch for personnel inside the radius of the turret and boom arm when 
              rotating the boom lift from the  ground or platform controls. Keep a wide stance to help maintain sure footing  
              on the work platform. Keep the platform and all work areas free of debris.  

 

 

       WARNING;  

“Welding Information” … Never allow electrode contact with any part of the basket if  

      welding is being performed from the platform. Never use the machine as a ground for welding.  

                  

 

              Never use without the outriggers fully extended, locked and firmly based. When on soft surfaces, always use  
              outrigger base plates. Never operate on a slope exceeding 12.5 degrees. Never override or by-pass the  
              

manufacturer’s safety devices. Never attach a safety harness to an adjacent structure, pole or equipment while  

              working from the boom lift. Never release the outrigger locks or move with a person or materials on board.  
              Never release the outriggers or move the trailer with the boom extended. Never stand or sit on cage bars. Work 
              only within the work cage and do not lean out over the cage to perform work. The operator

 

shall not use railings,  

              planks, ladders or any other devices in or on the work platform for achieving additional working height or reach.  
              Never allow ropes, electrical cords, hoses, etc., to become entangled in the equipment, especially when the 
              basket is being raised or lowered. Always make sure all tools and equipment are safely stowed. Do not exceed 
              load ratings by transferring loads to the basket at elevated heights. Never use cage to carry materials and never  
              allow overhang of materials when raising or lowering the basket. Never push or pull with the boom or basket  
              

and never use the boom to lift any part of the trailer. Never use the boom or basket to place a “dead man” load  

              (to prop up other items) against any structure, materials or equipment. Never climb up or down a down boom.  
              Never leave the keys in the boom lift while unattended or not in use. Never leave an elevated platform unattended.  
 
 
 

 

           2015 - BIL-JAX #4725A, 

“TOWABLE - ARTICULATE BOOM LIFT” - OPERATIONAL & SAFETY INFO

        

page  4 - 12

 

Summary of Contents for 4527A

Page 1: ...rt structure If you have any questions on the manufacture s intended use or intentions consult with TRC or reread the manufacturer s Operation and Safety Manual Do not alter or modify this equipment in any way Make sure the job work is matched to the intended use design and ability of the machine Furthermore this equipment is designed and manufactured in compliance with the duties responsibilities...

Page 2: ... training are required for the safe operation of this mechanical equipment Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions in the operator s manual instructions and become familiar with the location and proper use of the controls TRC also keeps a copy of the manufacturer s operators manual in store and it is available upon request For our cu...

Page 3: ...t charge batteries near fire flame or other ignition sources Batteries being charged may emit highly explosive hydrogen gas Failure to properly ventilate the charge gases may result in serious injury or death 2 Weekly Service Checks Inspect all electrical wiring for cuts loose terminals broken wiring chafing or corrosion Inspect transport hitch components for damage Inspect boom lift for missing l...

Page 4: ...tly reach into an unsafe area This includes full extension of the boom through 360 degrees rotation OPERATIONAL USE Always report any misuse of the equipment to the proper authorities Horseplay is prohibited Stay clear of wires cables eves and other overhead obstructions Make personnel aware and keep them away from potential pinch points shear points and from potential crush hazards as indicated b...

Page 5: ...dicates an adequate charge level Lighted yellow LEDs indicate the need for charging soon A lighted red LEDs warns the battery charge is low boom operations should be halted until the batteries are recharged 3 4 ENGINE START and CHOKE does not apply to this model unit 5 DISPLAY PANEL The display panel is a lighted text window that displays the present operating status or an existing error condition...

Page 6: ...OR Indicator LEDs light up to indicate the level of charge remaining in the batteries green good charge level yellow need for charge and red charge level is low boom operations should be halted until batteries are recharged 5 EMERGENCY STOP BUTTON When pushed in the emergency STOP button disconnects electrical power to the Ground and Platform control stations The emergency STOP pushbutton should o...

Page 7: ...shing control status LED indicates that one or more of the booms is raised and needs to be stowed refer to Figure 3 1 and Figure 3 3 9 Extend the outriggers manually or using the AUTO LEVEL button When the boom is leveled properly a buzzer will sound and two LEDs at each OUTRIGGER button and the LED at the AUTO LEVEL button will be lit AUTO LEVEL Press and hold the EXTEND and AUTO LEVEL buttons at...

Page 8: ...and hand pump The hydraulic hand pump is located in the pump compartment In case of a power failure the hand pump and selected hydraulic valve settings can be used to manually retract the Telescoping Boom or rotate the boom turnable To begin manual retraction or rotation turn Proportional Valve counterclockwise until it stops and insert pump handle into the pump handle fitting MANUAL RETRACTION Pu...

Page 9: ...NG Using an underrated or longer power cord will reduce the output of the battery charger and may extend the charge time or worse do damage to the battery charger 3 Plug the extension cord into the outlet Verify that the green CHARGING indicator LED is lit on the battery charger faceplate figure 3 7 4 The Charging indicator LED remains lit continuously during the first stage of the charge cycle Th...

Page 10: ...sport lock position Approach intersections with caution observe speed and traffic control signs Don t speed Know your stopping distance at a given speed Avoid panic stops and sharp turns If travel backs up pull over and allow other vehicles to pass Avoid traveling on any surfaces that adversely affect vehicle stability The driver should be alert and aware of potential hazards when traveling The dr...

Page 11: ...vels 1 100 Lb Drop Breaker Trenchers Riding Walk Behind Dirt Plates Plates Rollers Markers Tape Transits with Tow Trailer Units with Tow Trailers Demolition Earth Moving Equipment 185 CFM Air Pneumatic Electric Breakers Backhoe Case 580N 4 WD Extend A Hoe Excavators Bobcat E35 Compressors Air Hoses Bits Concrete Saws Handheld Walk Behind Chain Saw Style Demolition Earth Moving Equipment Front End ...

Page 12: ......

Page 13: ...al safety we suggest using a ground spotter a TRC trained operator to help locate recognize and anticipate dangers that might not be seen or acted on by the basket operator while working above the ground We TRC ask that you agree to faithfully abide by these restrictions and guidelines to help lower the chances of an accident or injury to any qualified participants using this equipment That you fu...

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