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  G.  CONTROLS and THEIR FUNCTIONS;   

           PLATFORM CONTROL STATION;                                     

       

 

    

            

16 - 17.  PLATFORM TILT BUTTONS;

 Press and hold and hold any 

SPEED

 button and the desired 

PLATFORM TILT

 

                 button at the same time to level the work platform (levels the platform only, not the boom lift).    

 
 
 

    NOTE;

 There is a power outlet located in the boom lift platform area. It is provided for running  

    electrical power tools from the work platform. A connecting power cord must be plugged into a  
    suitable power source. The power plug is located on the trailer frame, in the front of the  
    accessory equipment stowage plate. The outlet is rated for a 15-ampere load. Do not overload  
    the accessory power circuit. 

 

 

  H.  OPERATION INSTRUCTIONS; 

 

            

        NORMAL OPERATING PROCEDURES;  

(for further information, see Manufacturer’s “Operator Manual”,  

                pages; 18-19)

 

           1.  Read and follow all safety precautions and operating instructions, as well as all applicable government 
                regulations.  
           

2.  Conduct a “Pre-Operation Inspection”          

                (Refer to 

E

USAGE RESPONSIBILITIES - above

, Also refer to the Manufacturers “Operator Manual”, section 

                4, under Daily Service Checks, pages; 26-27 for more information).

   

 

 

           3.  Position the boom lift at the work area. Make sure the boom lift is on a firm and level surface and there 
                

are no potential hazards. (as describe in section “

F

.” 

USAGE RESPONSIBILITIES - Work Safety, above). 

           4.  Apply the parking brake or chock the wheels 
           5.  Lower the tongue jack and unhitch the boom lift from the tow vehicle.     

                   

 

    WARNING;  

Unhitch the boom lift from the tow vehicle prior to operating. Failing to unhitch the 

    boom lift, can lead to the boom lift becoming unstable which can lead to personnel injury or  
    death. It can also do damage to the equipment and / or the tow vehicle.

 

  

                          

  

           6.  Turn the key switch on Ground Control Station to operate ground controls. If power does not come on,  
                make sure both emergency 

STOP 

buttons (ground and platform) are pulled out and the main power  

                disconnect is plugged in. 

 

                 

           7.  The control microprocessor will perform self-diagnostic to test the operating system. After several seconds,  
                the 

DISPLAY PANEL

 window will read; 

                                                                                    

BIL-JAX 

                                                                                        A STEP ABOVE 

          

           8.  Verify that the control status indicator 

LED

 is lit. If the control status indicator 

LED

 is not lit or is flashing, 

                the outriggers buttons will not work. A flashing control status 

LED

 indicates that one or more of the  

                booms is raised and needs to be stowed. (refer to Figure 3-1 and Figure 3-3) 
           9.  Extend the outriggers manually or using the 

AUTO LEVEL

 button. When the boom is leveled properly, a  

                buzzer will sound and two 

LED

s at each 

OUTRIGGER

 button and the 

LED

 at the 

AUTO LEVEL

 button will  

                be lit. 

                         

AUTO LEVEL;

 Press and hold the 

EXTEND

 and 

AUTO LEVEL

 buttons at the same time. 

                         MANUAL LEVEL; 

Extend the two outriggers closest to the trailer coupler first. Lower each pair of 

                           outriggers by

 

pressing the 

EXTEND

 button  

            

10. Verify that the auto level indicator 

LED

 is lit. If the auto level  

                 indicator is not lit, the boom may not be level. 
           11. Pull the latch release on the boom travel latches, raise the  
                 latch handle and swing the latch U-bolt down.  
           12. Verify that the platform is properly attached to the mounting 
                 bracket on 

the boom end. The “Retaining Pin” should be fully 

                 inserted through the platform and the mounting bracket on  
                 the boom end.      

       

                   

 

     WARNING;  

Failure to verify proper attachment of the 

     platform to the boom end could cause the platform to 
     separate from the boom, resulting in serious injury or 
     death to the operator.   

 

  

 

           13.  Use the ground control panel to operate the boom lift functions. Raise, lower, extend and rotate the boom 
                  by pressing and holding the desired 

SPEED

 and function buttons at the same time. Become familiar with 

                  the location and function of all controls. Learn to smoothly start and stop all boom motions.  
           14.  Fully lower the boom onto the boom rest to position the platform for boarding. Turn the key switch to the 
                  platform control position. 
           15.  Raise the safety bar and enter the work platform. Put on the safety harness and attach the lanyard to  
                  

the “Fall Protection Attachment Point” on the side of the platform support beam.  

           16.  Become familiar with the location of all controls. Use the platform control panel to operate the boom lift  
                  functions. Raise, lower, extend and rotate the boom by pressing the desired 

SPEED

 and function buttons 

                  at the same time. Learn to smoothly start and stop all boom motions. 
           17.  Should the platform become tilted out of the normal vertical axis, press and hold the desired 

SPEED

  

                  button and one of the 

PLATFORM TILT

 buttons at the same time to adjust.     

           18.  Monitor the Battery Condition Indicator during operation and charge the batteries as necessary.    
 

 

 

 

                2015 -  BIL-JAX #4725A, 

“TOWABLE - ARTICULATE BOOM LIFT” - OPERATIONAL & SAFETY INFO

        

page  7 - 12

 

Summary of Contents for 4527A

Page 1: ...rt structure If you have any questions on the manufacture s intended use or intentions consult with TRC or reread the manufacturer s Operation and Safety Manual Do not alter or modify this equipment in any way Make sure the job work is matched to the intended use design and ability of the machine Furthermore this equipment is designed and manufactured in compliance with the duties responsibilities...

Page 2: ... training are required for the safe operation of this mechanical equipment Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions in the operator s manual instructions and become familiar with the location and proper use of the controls TRC also keeps a copy of the manufacturer s operators manual in store and it is available upon request For our cu...

Page 3: ...t charge batteries near fire flame or other ignition sources Batteries being charged may emit highly explosive hydrogen gas Failure to properly ventilate the charge gases may result in serious injury or death 2 Weekly Service Checks Inspect all electrical wiring for cuts loose terminals broken wiring chafing or corrosion Inspect transport hitch components for damage Inspect boom lift for missing l...

Page 4: ...tly reach into an unsafe area This includes full extension of the boom through 360 degrees rotation OPERATIONAL USE Always report any misuse of the equipment to the proper authorities Horseplay is prohibited Stay clear of wires cables eves and other overhead obstructions Make personnel aware and keep them away from potential pinch points shear points and from potential crush hazards as indicated b...

Page 5: ...dicates an adequate charge level Lighted yellow LEDs indicate the need for charging soon A lighted red LEDs warns the battery charge is low boom operations should be halted until the batteries are recharged 3 4 ENGINE START and CHOKE does not apply to this model unit 5 DISPLAY PANEL The display panel is a lighted text window that displays the present operating status or an existing error condition...

Page 6: ...OR Indicator LEDs light up to indicate the level of charge remaining in the batteries green good charge level yellow need for charge and red charge level is low boom operations should be halted until batteries are recharged 5 EMERGENCY STOP BUTTON When pushed in the emergency STOP button disconnects electrical power to the Ground and Platform control stations The emergency STOP pushbutton should o...

Page 7: ...shing control status LED indicates that one or more of the booms is raised and needs to be stowed refer to Figure 3 1 and Figure 3 3 9 Extend the outriggers manually or using the AUTO LEVEL button When the boom is leveled properly a buzzer will sound and two LEDs at each OUTRIGGER button and the LED at the AUTO LEVEL button will be lit AUTO LEVEL Press and hold the EXTEND and AUTO LEVEL buttons at...

Page 8: ...and hand pump The hydraulic hand pump is located in the pump compartment In case of a power failure the hand pump and selected hydraulic valve settings can be used to manually retract the Telescoping Boom or rotate the boom turnable To begin manual retraction or rotation turn Proportional Valve counterclockwise until it stops and insert pump handle into the pump handle fitting MANUAL RETRACTION Pu...

Page 9: ...NG Using an underrated or longer power cord will reduce the output of the battery charger and may extend the charge time or worse do damage to the battery charger 3 Plug the extension cord into the outlet Verify that the green CHARGING indicator LED is lit on the battery charger faceplate figure 3 7 4 The Charging indicator LED remains lit continuously during the first stage of the charge cycle Th...

Page 10: ...sport lock position Approach intersections with caution observe speed and traffic control signs Don t speed Know your stopping distance at a given speed Avoid panic stops and sharp turns If travel backs up pull over and allow other vehicles to pass Avoid traveling on any surfaces that adversely affect vehicle stability The driver should be alert and aware of potential hazards when traveling The dr...

Page 11: ...vels 1 100 Lb Drop Breaker Trenchers Riding Walk Behind Dirt Plates Plates Rollers Markers Tape Transits with Tow Trailer Units with Tow Trailers Demolition Earth Moving Equipment 185 CFM Air Pneumatic Electric Breakers Backhoe Case 580N 4 WD Extend A Hoe Excavators Bobcat E35 Compressors Air Hoses Bits Concrete Saws Handheld Walk Behind Chain Saw Style Demolition Earth Moving Equipment Front End ...

Page 12: ......

Page 13: ...al safety we suggest using a ground spotter a TRC trained operator to help locate recognize and anticipate dangers that might not be seen or acted on by the basket operator while working above the ground We TRC ask that you agree to faithfully abide by these restrictions and guidelines to help lower the chances of an accident or injury to any qualified participants using this equipment That you fu...

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