Bike Sport Developments Blip Box-Pro, Manual

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Bike Sport Developments Ltd
Tel 0044 (0)1327 263942
–
mail@bikesportdevelopments.co.uk / www.bikesportdevelopments.co.uk
Manual revision 09, 07/11/2015
9
Bike Sport Developments Ltd
Unit 3D Manor Business park, Grants Hill way, Woodford Halse, Northants, NN11 3UB - UK
Tel: 0044 (0)1327 263942
Copyright
– Bike Sport Developments Ltd - 2015
System diagnostics -
The red LED is also used as a ‘blink code’ to indicate potential problems with the system, wiring or
sensors.
No LED at ignition switch ON

Check CAN connection at rear of the bike

Inspect wiring

Disconnect other non-standard CAN devices and try again
LED on for 2 seconds at ignition switch ON,
then light off Normal operation
1 blink > short gap Internal error
– contact manufacturer
2 blinks > short gap Throttle grip input(s) out of normal range:
Grip signal IN 1 range is 0.72 > 4.11v
Grip signal IN 2 range is 4.32 > 0.92v

Check grip connector

Check wiring

If wiring is all OK we suggest you plug the grip directly into the bike
look and see if the same diagnostics are shown on the bike.
Potentially a twist grip failure.
See power up notes on previous page.
3 blinks > short gap Throttle grip output is out of range
Grip signal OUT 1 or 2 range is 0.4 > 4.5v

Check grip connector

Check wiring

If wiring is OK and there is no diagnostic for the Grip Inputs signals
it suggest a damaged sensor

Note
– This diagnostic is also used for the self-calibration at power
ON and lasts approximately 20 seconds.
4 blinks > short gap Battery voltage out of range
8.5v to 16.5v
5 blinks > short gap Load cell error - If less than 1.5v or greater than 3.5v for longer than 1.2
seconds

In this diagnostic condition the Blip and Upshift is disabled until the
sensor is back in range

Pin 1 is the 5v power from pin 7 of the Blip box

Check the signal (pin 2) is at 2.5v unloaded.

Pin 3 is ground from pin 11 of the Blip box

If all wiring checks out OK, replace the sensor
6 blinks > short gap Load cell is out of normal range at power on. The normal value is 2.5v
without any load and this diagnostic will trigger if the sensor is less than 2.0v
or greater than 3.0v (at power on)

Pin 1 is the 5v power from pin 7 of the Blip box

Check the signal (pin 2) is at 2.5v unloaded.

Pin 3 is ground from pin 11 of the Blip box

If all wiring checks out OK, replace the sensor
7 blinks > short gap More than 5% difference between IN and OUT voltages for input 1

Possible twist grip damage

Possible 5v sensor supply problem

Possible module damage
8 blinks > short gap More than 5% difference between IN and OUT voltages for input 2

Possible twist grip damage

Possible 5v sensor supply problem

Possible module damage