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Bike Sport Developments Ltd  
Tel 0044 (0)1327 263942 

–  

[email protected]

 / 

www.bikesportdevelopments.co.uk

  

 
Manual revision 09, 07/11/2015 

 

 

Bike Sport Developments Ltd  
Unit 3D Manor Business park, Grants Hill way, Woodford Halse, Northants, NN11 3UB - UK 

Tel: 0044 (0)1327 263942 
Copyright 

– Bike Sport Developments Ltd - 2015

 

 

 
System 

‘power up’ and first use. 

 

IMPORTANT

 

– When first plugged in (ignition switch OFF) you will see this sequence of LED events because the Blip Box 

module is getting power from the rear CAN connector but all bike systems such as the ECU are OFF. 

1.  LED is solid ON for 2 seconds to indicate power up 
2.  LED blinks twice to indicate a diagnostic state relating to the throttle grip. This is because the ECU is still OFF and the 

signals the Blip Box reads are invalid. 

3.  During this time the Blip Box is looking for CAN data from the ECU. 
4.  After 30 seconds of no CAN activity the Blip Box will automatically turn itself off and all LED activity will cease. 
5.  The system is now waiting for you to turn on the ignition in a normal way. 

 
Normal Power on sequence if the bike has been switched OFF for at least 30 seconds. When you turn ON the ignition: 

1.  LED is solid ON for 2 seconds to indicate power up 
2.  LED blinks twice to indicate the start of self-calibration. 
3.  LED blinks 3 times for approximately 6-7 seconds (3 events of triple blink) , module is self-calibrating and is perfectly 

normal 

4.  LED turns off and will now only activate when the load cell threshold is reached for UP or DOWN shift, or there is a 

problem. 

 
Normal Power on sequence if the bike has been switched OFF for less than 30 seconds. When you turn ON the ignition. 

1.  In this case the Blip Box module never actually turned off so there are no LED indicators or self-calibration 

 
Normal ignition OFF sequence 

1.  First you will hear the main bike relay click off. 
2.  Blip Box will display a 2 x blink error code as the throttle grip signals go out of range when the ECU turns off. 
3.  The CAN data from the ECU also stops when you turn off the ignition so Blip Box goes to sleep after 30 seconds of no 

CAN activity. 

4.  At this point the LED diagnostic activity also stops. 

 

 

 

Summary of activation conditions for the Blip and shift system to work normally. 

 

 

System not to be in a diagnostic state / bypass mode 

 

Load cell to have exceeded threashold Mv 

 

The inhibit time must have been exceeded since previous shift 

– Default is 0.35seconds 

 

The load cell must have returned to it’s resting Mv before another blip can occur, remember to take your foot off the 
lever between shifts.  

 

Engine must be above minimum RPM 

– Default is 3000rpm  

 

Throttle grip must be lower than threshold (therefore closed) 

– Default is 3% 

 

Rear wheel speed must be above minimum 

– Default is 30kmh 

 

Clutch switch must be out (clutch not pulled in). Note that the system is designed not to BLIP if the clutch is pulled in but 
due to the delay in Blip Box getting the clutch signal over the CAN bus it is very likely that users with a fast 

‘clutch / shift’ 

action can beat the system and still get a blip even when using the clucth. 

 

Summary of activation conditions : Up-Shift output 
 

 

System not to be in a diagnostic state / bypass mode 

 

Load cell to have exceeded the Mv threashold 

 

The load cell must have returned to it’s resting Mv before another blip can occur, remember to take your foot off the 
lever between shifts.  

 

The inhibit time must have been exceeded 

– for up-shift 

 

Summary of Contents for Blip Box-Pro

Page 1: ...erent rider tracks gear ratios and foot rest hardware System may be re programmed or adjusted by the additional USB interface and the WinBLIP software Sold as a separate part Machined aluminium housing with fully sealed electronics and high specification plug n play wiring no wiring modifications needed Designed and made in the UK by Bike Sport Developments Ltd How it works The Yamaha R1uses a Rid...

Page 2: ...y to make a clutch free downshift while accelerating like dropping a gear to overtake In this case the BLIP system will not work After each downshift blip release the lever pressure to re arm it for the next gear Blip change IMPORTANT When first plugged in you will see the LED blinking an error code for 30 seconds This is perfectly normal during the installation because the CAN connector provides ...

Page 3: ...e the system self calibrates at power ON to shift this back to 2 5v internally even if a multi meter shows an error The system has a maximum self calibration of 0 5v beyond this the sensor is considered to be permanently damaged Stretching PULL the load cell up shift has a typical set point of 2100 mV a change of 0 4v Compressing PUSH the load cell creates a higher voltage with the default BLIP th...

Page 4: ...nsor will PULL to create an up shift In the race pattern shift layout shown on the right the sensor will PUSH to create an upshift Typical values for standard shift pattern Up shift 2100Mv Blip shift 2850Mv Typical values for race shift pattern Up shift 2900Mv Blip shift 2150Mv UP Shift DOWN Shift PULL UP shift reducing voltage PUSH Down shift rising voltage A B UP Shift DOWN Shift PULL Down shift...

Page 5: ...side near the front sprocket D 4 way black connector socket contacts for the throttle twist grip signals of the throttle body under air box E 4 way black connector pin contacts for the twist grip output signals feeding into the bike loom under air box F 4 way white connector pin contacts for linking to the CAN bus diagnostic port under the seat under seat G 4 way white connector socket contacts as...

Page 6: ...ke Note that it helps to temporarily disconnect the air pressure sensor and throttle motor when routing the Blip Box wiring Use cable ties as necessary to retain the wiring Note 2 IMPORTANT Connector E is 3D printed and due to production tolerances on the latch it should be secured with a cable tie across the 2 connectors to ensure it cannot come apart See image 2 at right inside the blue ring You...

Page 7: ...the fuel tank support has been removed The Blip Box module rests inside the rear of the sub frame alongside the exhaust valve motor The kit contains strips of foam rubber to isolate from vibration but mainly to hold the component in place Remove the rubber shroud from the CAN bus connector ringed in blue and re fit this to connector G of the Blip Box loom Not re fit connector G to the original mou...

Page 8: ...or less than 30 seconds When you turn ON the ignition 1 In this case the Blip Box module never actually turned off so there are no LED indicators or self calibration Normal ignition OFF sequence 1 First you will hear the main bike relay click off 2 Blip Box will display a 2 x blink error code as the throttle grip signals go out of range when the ECU turns off 3 The CAN data from the ECU also stops...

Page 9: ...rip connector Check wiring If wiring is OK and there is no diagnostic for the Grip Inputs signals it suggest a damaged sensor Note This diagnostic is also used for the self calibration at power ON and lasts approximately 20 seconds 4 blinks short gap Battery voltage out of range 8 5v to 16 5v 5 blinks short gap Load cell error If less than 1 5v or greater than 3 5v for longer than 1 2 seconds In t...

Page 10: ...oad selection and look at the lower left of your screen to see when the download is complete You may have a waring then some downloads may harm your computer just change this to Keep not Discard 2 Double click this Blip Box setup exe at the lower left to start the installation process 3 You can choose to keep the default install folder or change to one you prefer 4 When complete you will have a ne...

Page 11: ...file to run the new driver installation d Re start your PC 3 Now plug in the USB adapter and wait for up to a minute sometimes 2 for the drivers to install correctly 4 Open the Control Panel then look for the System icon then Device Manager to view this window This icon shows that the USB adapter is installed and working but it is still worth checking that the drivers have updated Simply right cli...

Page 12: ... hysteresis so it would be 2200 ON and 2250 OFF example values only c The signals must also be above the threshold for longer than the 10mSec validation time 3 The Blip Box generates a switch output signal to replicate the original shifter switch on the R1 this is routed back into the ECU via the original shifter connector a Most of the shifter controls are still maintained within the ECU as befor...

Page 13: ... is applied when you select Power 3 or Power 4 but the values in the map are designed for use with Power 4 c If you ride in power mode 3 then you may need to adjust these values to suit 6 The Gear Shift BLIP gain is a multiplier applied to the base BLIP values This enables a higher blip value in lower gears Example a Gain of 110 would multiple the BLIP value by 1 10 10 extra 7 BLIP Hold This is th...

Page 14: ...he BLIP is currently inhibited by one or more reasons 6 Live data a Throttle grip 1 Input Mv b Throttle grip 2 Input Mv c Load cell Mv d Load cell offset self calibration adjustment after power ON e Engine power mode 1 4 f Engine RPM g TPS Throttle grip h GEAR 0 is neutral i Rear wheel speed in kmh 7 These icons will light up if one of the diagnostic flashing LED is active 8 Restart system re star...

Page 15: ...deLoadMCB cmd file Double click this file and the load procedure will begin Remember to load the BLIP map file after any module re flash This system is intended for off highway performance use only It is not certified for use on the road Application Yamaha R1 2015 onwards Components Part No Qty Blip Box control module version C onwards BBM C 1 Main wiring loom BDW1607_03 1 Shift load cell 520mm ca...

Page 16: ...nor Business park Grants Hill way Woodford Halse Northants NN11 3UB UK Tel 0044 0 1327 263942 Copyright Bike Sport Developments Ltd 2015 Bike Sport Developments Ltd Unit 3D Manor Business Park Grants Hill way Woodford Halse Northants NN11 3UB UK Tel 0044 0 1327 263942 www bikesportdevelopments co uk Download the software drivers and PDF manuals at www bikesportdevelopments co uk blipbox ...

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